CLAAS QUADRANT 2100 N QUADRANT 2100 ROTO FEED QUADRANT 2100 ROTO CUT Operator’s Manual – PDF DONLOAD

Description

CLAAS QUADRANT 2100 N QUADRANT 2100 ROTO FEED QUADRANT 2100 ROTO CUT Operator’s Manual – PDF DONLOAD

DESCRIPTION:

CLAAS QUADRANT 2100 N QUADRANT 2100 ROTO FEED QUADRANT 2100 ROTO CUT Operator’s Manual – PDF DONLOAD

INTRODUCTION

• This manual contains information regarding the use, setting and operation of the big square balers CLAAS QUADRANT 2100 N, QUADRANT 2100 ROTO FEED and QUADRANT 2100 ROTO CUT. Provided you follow the advice on the care and servicing of your machine you will be rewarded with reliable operating efficiency and long service from your square baler.
• We recommend that you allow your local CLAAS Dealer to overhaul and service your big square baler immediately after the season, adhering to the recommended winter service schedule contained in this manual. Omissions of parts of a service, or incorrect adjustments lead to a drop in performance and cost valuable time.
• By correct servicing and operation you can make full use of the latest technical knowledge and experience in mechanised handling of forage and straw with which your machine has been designed, and thereby ensure reliability of your big square baler

General notes
ROAD TRAFFIC REGULATIONS

• Road traffic regulations may vary between countries. In case of discrepancies between the instructions provided by the manufacturer and the traffic regulations of the relevant countries, the traffic regulations of the countries concerned apply.
• In addition to his driving license, the operator must always carry the copy of the vehicle type approval registration issued by the Kraftfahrt-Bundesamt (the federal motor vehicle executive) and two wheel chocks.
• When driving on public roads with the vehicle (baler), comply with the requirements stated under the letter C in the copy of the vehicle type approval registration (§ 18 section 5 StVZO) issued by the Kraftfahrt-Bundesamt (the federal motor vehicle executive). lf any part(s) of the vehicle (baler) is/are subsequently modified whose condition is/are prescribed or the operation of which (after being modified) could represent a hazard to other road users, then the vehicle type approval registration shall no longer be valid and application must be made for a new vehicle type approval registration.
• In this case the machine must be presented to the responsible motor vehicle safety inspection authority (TÜV) in order to obtain an expert opinion certificate (§ 19 section 2 StVZO). lf you are in any doubt as to whether this situation applies in your case, please contact us as manufacturers.
• lf the vehicle (baler) is drawn behind the prime mover (such as a tractor), the lighting cable and the air brake system (hydraulic brake system) must be connected and checked for proper function. Before starting to drive the condition of:
• – the connection between pulling vehicle and baler – the lighting equipment must be checked. If the hitched baler covers the registration plate that the vehicle owner has received for one of his prime movers, a representation of the registration plate with illumination must be attached to the baler.
• The motor vehicle construction and use (CUR) may be different in the individual countries. The regulations concerning the maximum speed specified in the highway code of the respective country must be strictly observed. However, the towed baler is only designed for a maximum speed of 40 km/h (25 miles/h) or 60 km/h (38 miles/h), depending on the axle unit. These speeds must not be exceeded.

Registration

The vehicle (baler) must bear a registration plate which the owner has received for one of his prime movers
TABLE OF CONTENTS:

CLAAS QUADRANT 2100 N QUADRANT 2100 ROTO FEED QUADRANT 2100 ROTO CUT Operator’s Manual – PDF DONLOAD

1 Introduction
Introduction 111
2 Contents
3 General notes
Road traffic regulations 311
Important note 321
Identification plate / serial number 331
Identification plate 332
Baler serial number 332
4 Safety rules
Safety rules 411
Marking of warning and danger notes 411
Intended use 411
General safety and accident prevention regulations 411
Trailed appliances 413
PTO operation (PTO operated implements only) 413
Hydraulic system 413
Tyres / Brakes 414
Maintenance 414
Noise level of machines at work, information »D« 414
Hydraulic emergency brake 421
Function 421
Connection 421
Safety decals with pictorials 431
5 Technical data
CLAAS Quadrant 2100 N / 2100 RF / 2100 RC 511
Safety features 521
6 Description and function
Machine overview 611
Power transmission 611
Free wheeling friction clutch 611
Mechanical flywheel brake 612
Pick up 612
Roller crop press (QUADRANT 2100 RF/RC) 613
Short crop baffle (QUADRANT 2100 N) 613
Cutting facility (QUADRANT 2100 RC) 613
Feed rake 614
Feed rake drive 615
Rotor drive (QUADRANT 2100 RF/RC) 615
Ram and baling duct 616
Moisture sensor (option on QUADRANT 2100 RF/RC) 616
Baling pressure control 617
Tying mechanism 618
Knotter cleaning unit 619
Turbo blower 619
Bale chute, two-piece (QUADRANT 2100 N) 6110
Two-piece bale chute (QUADRANT 2100 N) 6110
Hydraulic bale chute, one-piece
(QUADRANT 2100 RF/RC) 6110
Bale discharge sensor
(option for QUADRANT 2100 RF/RC) 6110
Bale ejector (option) 6111
Two-way valve (QUADRANT 2100 N) 6111
Two-way valve (QUADRANT 2100 RF/RC) 6111
Central lubrication system 6111
Central lubrication system with automatic pump
(option for QUADRANT 2100 RF/RC) 6112
Steered tandem axle (option) 6112
7 Before operation
Check and observe the following before operating
the machine 711
Hitching up the baler 721
Universal drawbar adjustment 721
Hitch eye adjustment 722
Converting the drawbar from top (jaw type) to bottom
(swinging drawbar) hitching and vice versa 723
Drawbar for USA 724
Hitch eye adjustment 724
Height adjustment of the hitch eye
(with swivel hitch eye) 725
Hydraulic ports on the tractor 726
QUADRANT 2100 N 726
QUADRANT 2100 RF/RC 727
Tractor with hydraulics system and constant
delivery rate or load sensing system without
“Power-Beyond” 727
Tractor with hydraulic system and constant pressure 728
Tractor with load sensing and a “Power-Beyond”
pressure connection 728
Retracting the jack stand 729
Fitting the propshafts 7210
Connecting the propshaft to the baler 7210
Fitting the propshaft to the tractor 7210
Swashing range and clearance area 7211
Shortening the propshaft 731
Refitting the splined tube section lubrication device 732
Modification procedure
(Male guard / male splined tube – on baler) 732
Modification procedure
(Centre support of the guard) 733
Modification procedure (Female guard – on tractor) 734
Preventing the propshaft at the protection funnel
from rotating with the drive shaft 735
Brakes 741
Air operated brakes 741
Maneuvering the baler without air operated brake 742
Hydraulic braking system 742
Electrics 751
Central electrics (QUADRANT 2100 RF/RC) 753
12 volt socket 753
Equipment 761
Ladder 761
Bale chute (QUADRANT 2100 N) 761
Bale chute locking device 762
Hydraulic bale chute (QUADRANT 2100 RF/RC) 763
Pickup gauge wheels 763
Before transporting the baler 771
8 Baler set up
Pick up 811
Pick-up height adjustment 811
Adjusting the working height of the pick up 811
Contents
212 BA Quadrant 2100 N / 2100 RF / 2100 RC – 000 299 052 3
Contents
Pick up with gauge wheels 812
Gauge wheels 813
Crop guard with short crop baffle (QUADRANT 2100 N) 815
Adjustment of roller crop press
(QUADRANT 2100 RF/RC) 815
Cutting facility (QUADRANT 2100 RC) 816
Dummy blade holder (optional) 818
Adjustment of bale chute, two-piece
(QUADRANT 2100 N) 819
Adjusting the two-piece bale chute 819
Adjusting the hydraulic bale chute
(QUADRANT 2100 RF/RC) 819
Tying 821
Twine boxes 821
Thread up the twine 822
Adjusting twine run 825
9 Operation
Starting work 911
Guide to pressure settings 912
Free wheeling slip clutch 913
Overloading of pick-up 914
Feed rake overload (QUADRANT 2100 RF/RC) 914
Rotor overload 915
Electrical twine monitor 916
Bale ejector (option) 917
Lifting/lowering the bale chute
(QUADRANT 2100 RF/RC) 919
Setting the bale length (QUADRANT 2100 N) 9110
Resetting the bale counter (QUADRANT 2100 N) 9110
Emergency operation
(QUADRANT 2100 RF/RC) 921
10 CLAAS COMMUNICATOR
CLAAS COMMUNICATOR – overview 1011
Switching on the Claas Communicator 1011
Overview 1012
Keys and incremental encoder 1013
Incremental encoder 1013
Softkeys 1013
Display 1014
Application menu 1014
Adjustment menu 1016
Counter menu 1017
Fault menu 1018
System information menu 1018
Settings in the application menu (1) 1021
Setting the bale length 1021
Setting the baling pressure 1022
Changing the number of customer or plot 1022
Operator settings 1031
Opening the adjustment menu 1031
Setting the bale length 1031
Bale length correction factor 1032
Setting the baling pressure 1033
Activating the cutting blade sequence 1034
Setting the lubrication interval
(CLAAS COMMUNICATOR without and with ISOBUS) 1035
Manually controlled lubrication
(CLAAS COMMUNICATOR with ISOBUS) 1035
Counter 1041
Opening the counter menu 1041
Selecting job orders 1041
Resetting the order (zero setting) 1041
Resetting the daily counter 1042
Resetting the service display 1042
Fault display 1051
Tying fault (CLAAS COMMUNICATOR
without ISOBUS) 1053
When starting the Claas Communicator 1053
During work 1053
Tying fault (CLAAS COMMUNICATOR with ISOBUS) 1053
Tying fault 26 1054
Tying fault 27/28/29 1054
Service menu 1061
Opening the service menu 1061
Image adjustment menu 1062
Changing the contrast of the screen 1063
Opening the time and date menu 1064
Setting time/date 1064
Opening the memory management menu 1065
Deleting memory 1065
Opening the language selection menu 1066
Setting the language selection menu 1066
Opening the Aux menu 1067
Operation according to settings 1071
Pick-up up/down 1071
Building up/relieving the baling pressure 1072
Starting manual tying 1072
Swivelling cutting blades in/out 1073
Cutting frame up/down 1074
Locking/unlocking the steered axle (option) 1075
Controlling manual lubrication
(CLAAS COMMUNICATOR with ISOBUS) 1076
11 After operation
Unhitching the baler 1111
Flywheel brake 1111
Wheel chocks 1111
Jack stand 1112
Disconnecting hydraulic oil hoses 1113
Electrical connections 1113
Disconnecting the compressed air hoses 1113
Storage of propshaft 1114
Cleaning the baler 1115
Structure and interior of baler 1115
Knotter 1115
Piston rod 1115
12 Maintenance
Important maintenance instructions 1211
Important maintenance instructions and
safety regulations 1211
Maintenance tables 1221
Lubricants chart 1231
Brake system 1241
Air operated brakes 1241
000 299 052 3 – BA Quadrant 2100 N / 2100 RF / 2100 RC 213
Contents
Drain air reservoir 1242
Brake cylinder 1242
Adjusting the brake lever 1242
Hydraulic braking system 1243
Brake cylinder 1243
Adjusting the brake lever 1243
Tyres 1251
Check tight fit of wheel nuts 1251
Checking wheel hub backlash 1251
Adjusting the backlash 1251
Hydraulic system 1261
Check oil level 1261
Oil change 1261
Cleaning the hydraulic oil filter 1262
Drives 1271
Main gearbox 1271
Transfer gearbox – pick-up / feed rake drive
(QUADRANT 2100 N) 1271
Transfer gearbox – rotor / feed rake drive
(QUADRANT 2100 RF/RC) 1271
Upper gearbox – rotor drive
(QUADRANT 2100 RF/RC) 1272
Lower gearbox – rotor drive
(QUADRANT 2100 RF/RC) 1272
Gearbox – knotter drive 1272
Overload clutches and shear bolts 1272
Free wheeling slip clutch 1273
Main drive 1273
Pick-up drive 1274
Knotter shaft drive 1275
Tying release, checking and adjustment
(QUADRANT 2100 RF/RC) 1276
Drive chains 1281
Tensioning the drive chain for the pick-up drive 1281
Tensioning the drive chain for the feed auger 1283
Adjusting the springs of the twine retainers 1285
Adjusting the springs of the knotter hooks 1285
Knotter shaft brake 1285
Adjusting the knotter pinion for correct play 1286
Needle carrier brakes 1286
Basic setting 1291
Setting the drives to the timing marks 1291
Tying mechanism 12101
Adjusting knotter shaft and needles 12101
Checking the needle position relative to the ram 12104
Fine tuning via tying gear 12105
Checking inside the bale chamber 12105
Ram stop 12106
Twine fingers 12109
Lifting up the baler 12111
Clearing a blockage in the baler 12121
Instructions for use to avoid blockage 12121
How to clear a blockage 12121
Blockage of the pick-up 12121
Blockage of screw 12121
Blockage of the feed rake 12122
Blockage of the rotor 12122
Proposals for winter storage 12131
13 Central lubrication system
Central lubrication system 1311
Central lubrication system with automatic pump
(option for QUADRANT 2100 RF/RC) 1311
Filling the grease container 1321
Filling by means of grease gun 1322
Filling the container with a charge pump 1322
Filling the grease container 1323
Central lubrication by handlever-type grease gun 1324
Filling the handlever-type grease gun 1325
Renewing grease lines 1331
lnstalling grease lines 1331
14 Lubrication chart
Lubricants and notes 1411
15 Problems, cause and remedy
Problems, cause and remedy 1511
16 Index
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CLAAS QUADRANT 2100 N QUADRANT 2100 ROTO FEED QUADRANT 2100 ROTO CUT OPERATOR’S MANUAL – PDF DONLOAD:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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