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CLAAS Quadrant 3200 Balers Repair Manual – PDF DOWNLOAD
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Description
CLAAS Quadrant 3200 Balers Repair Manual – PDF DOWNLOAD
DESCRIPTION:
CLAAS Quadrant 3200 Balers Repair Manual – PDF DOWNLOAD
Introduction :
General Information:
Handling of this manual :
The present Repair Manual is to assist in maintaining permanent machine availability. This ensures the high value of your harvesting machine by thorough care and service. Experience gathered by both our service engineers and factory staff has been compiled in this Repair Manual.
- The sequence of pictures shows the procedure of a repair. The text provides the necessary information about the adjustments to be made, the use of special tools etc. Major repairs are explained in a way that specific and minor repairs can easily be drawn out.
- The CLAAS Repair Manual is filled in a folder which allows inserting supplementary pages that cover technical developments and having an updated manual at hand for reference at any time. To be sure, always compare settings and filling capacities with specifications stated in the current Operator’s Manual and the Technical Systems documentation of the machine in question.
TABLE OF CONTENTS:
CLAAS Quadrant 3200 Balers Repair Manual – PDF DOWNLOAD
QUADRANT 3200....................................................................................................................... 1 Table of contents................................................................................................................... 3 Introduction........................................................................................................................ 5 General Information............................................................................................................. 5 Handling of this manual..................................................................................................... 5 Texts and figures....................................................................................................... 5 Document structure based on subassemblies............................................................................... 6 Search and find......................................................................................................... 6 Directions.............................................................................................................. 6 Abbreviations........................................................................................................... 7 Technical terms......................................................................................................... 8 Manual validity............................................................................................................. 8 General repair instructions..................................................................................................... 9 Technical specifications.................................................................................................... 9 Reason of damage............................................................................................................ 9 Spare parts................................................................................................................. 9 Gearbox..................................................................................................................... 9 Welding work................................................................................................................ 9 Steel roller chains......................................................................................................... 10 Tensioning.............................................................................................................. 10 Chain connector......................................................................................................... 10 Taper ring fasteners........................................................................................................ 10 Dismounting............................................................................................................. 10 Installation............................................................................................................ 11 Gib head key joints......................................................................................................... 11 Dismounting............................................................................................................. 11 Installation............................................................................................................ 12 Self-locking bolts.......................................................................................................... 13 Liquid locking compound..................................................................................................... 13 Lock collar bearing......................................................................................................... 13 Dismounting............................................................................................................. 13 Installation............................................................................................................ 14 Adapter sleeve bearings..................................................................................................... 14 Dismounting............................................................................................................. 14 Installation............................................................................................................ 14 Ferrule fittings............................................................................................................ 15 Screwing in............................................................................................................. 15 Non-tight ferrule connection............................................................................................ 15 Progressive ring fittings on hydraulic lines................................................................................ 15 Sealing cone fittings....................................................................................................... 17 Hydraulic hose lines........................................................................................................ 17 Hose placement.......................................................................................................... 18 Information on economic repairs............................................................................................. 19 Torque settings................................................................................................................. 20 Tightening torques for metric standard threads.............................................................................. 20 Tightening torque for metric fine threads................................................................................... 20 Tightening torques for hydraulic screw fittings with ferrule DIN 3861....................................................... 21 Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865.... 22 Tightening torques for SDS hydraulic male connectors........................................................................ 23 Tightening torques for direction-adjustable SDE hydraulic male connectors................................................... 24 Tightening torques for hydraulic swing fittings............................................................................. 26 Tightening torques for hollow screws DIN 7643............................................................................... 27 Tightening torques for brake line screw fittings............................................................................ 27 Tightening torques for worm drive hose clamps............................................................................... 28 Tightening torque for spring-loaded worm drive hose clamps.................................................................. 28 Wheel tightening torques.................................................................................................... 28 Technical specifications........................................................................................................ 29 Lubricants.................................................................................................................. 29 CCN explanation..................................................................................................................... 30 CCN (CLAAS Component Number).................................................................................................... 30 General..................................................................................................................... 30 Electric systems standard................................................................................................... 30 Overview................................................................................................................ 30 Hydraulic system standard................................................................................................... 30 Overview................................................................................................................ 30 CCN Index................................................................................................................... 32 1............................................................................................................................... 32 2............................................................................................................................... 32 3............................................................................................................................... 32 4............................................................................................................................... 32 5............................................................................................................................... 32 6............................................................................................................................... 32 7............................................................................................................................... 32 9............................................................................................................................... 32 B............................................................................................................................... 32 M............................................................................................................................... 33 Y............................................................................................................................... 33 Z............................................................................................................................... 33 Safety.............................................................................................................................. 34 General Information............................................................................................................. 34 Of special importance....................................................................................................... 34 Identification of warning and danger signs.................................................................................. 34 General safety and accident prevention advice............................................................................... 35 Leaving the machine......................................................................................................... 35 Adjustment and maintenance work............................................................................................. 35 Risk of injury from hydraulic fluid......................................................................................... 36 Hydraulic accumulators...................................................................................................... 37 First aid measures.......................................................................................................... 37 Place the machine on axle stands............................................................................................ 38 Decommission the machine.................................................................................................... 38 Basic operations.................................................................................................................... 39 Baling system................................................................................................................... 39 Baling piston at front dead centre.......................................................................................... 39 Tying system.................................................................................................................... 40 Manually starting tying..................................................................................................... 40 02 Gearbox / Clutch / Universal drive shaft......................................................................................... 42 0230 Mechanical gearbox......................................................................................................... 42 Main drive gearbox.......................................................................................................... 42 Overview................................................................................................................ 42 Upper mounting.......................................................................................................... 43 Lower mounting.......................................................................................................... 46 Rotor gearbox............................................................................................................... 47 Overview................................................................................................................ 47 Removing the rotor gearbox.............................................................................................. 47 Fitting the rotor gearbox............................................................................................... 48 Feed rake drive gearbox..................................................................................................... 50 Overview................................................................................................................ 50 Removing the coupling................................................................................................... 50 Disassembling the coupling.......................................................................................... 51 Fitting the coupling.................................................................................................... 52 Assembling the coupling............................................................................................. 52 Fitting the coupling................................................................................................ 53 Removing the feeder gearbox............................................................................................. 55 Fitting the feeder gearbox.............................................................................................. 57 0260 Universal drive shaft...................................................................................................... 60 Knotter gearbox universal drive shaft....................................................................................... 60 Overview................................................................................................................ 60 Removing the universal drive shaft...................................................................................... 60 Fitting the universal drive shaft....................................................................................... 61 Special case:....................................................................................................... 62 Rotor gearbox universal drive shaft......................................................................................... 63 Overview................................................................................................................ 63 Removing the universal drive shaft...................................................................................... 63 Fitting the universal drive shaft....................................................................................... 64 03 Chassis.......................................................................................................................... 65 0310 Axle....................................................................................................................... 65 Single axle................................................................................................................. 65 Overview................................................................................................................ 65 Wheel hub............................................................................................................... 66 Removing a wheel hub.................................................................................................... 67 Fitting a wheel hub..................................................................................................... 69 Tandem axle................................................................................................................. 72 Overview of the 20” tandem axle......................................................................................... 72 Overview of the 20” tandem suspension................................................................................... 74 Overview of the 17” tandem suspension................................................................................... 75 Trailing tandem axle........................................................................................................ 76 Overview................................................................................................................ 76 Trailing tandem axle checks and adjustments............................................................................. 77 Checking the wheel alignment........................................................................................ 77 Adjusting the wheel alignment....................................................................................... 77 Adjusting the locking cylinders..................................................................................... 77 Checking and adjusting the wheel angle.............................................................................. 78 Checking the play in the pivot axes................................................................................. 78 Correcting the play in the pivot axes............................................................................... 78 04 Brake............................................................................................................................ 79 0410 Service brake trailed machine.............................................................................................. 79 Brake mechanism............................................................................................................. 79 Securing the single axle braking components............................................................................. 79 Securing the 17” tandem axle braking components......................................................................... 80 Securing the 20” tandem axle braking components......................................................................... 81 Securing the trailing tandem axle braking components.................................................................... 83 Setting the brake control lever......................................................................................... 84 Setting the brake control lever..................................................................................... 86 Pneumatic brakes............................................................................................................ 87 Overview of the pneumatic brake cylinder................................................................................ 87 Technical specifications for pneumatic brake cylinders.............................................................. 87 Removing a pneumatic brake cylinder..................................................................................... 88 Fitting a pneumatic brake cylinder...................................................................................... 88 Overview of the pneumatic brake system - 20” axle....................................................................... 90 Overview of the pneumatic brake system - 17” axle....................................................................... 91 Hydraulic brakes............................................................................................................ 93 Overview of the hydraulic brake cylinder................................................................................ 93 Removing a hydraulic brake cylinder..................................................................................... 94 Fitting a hydraulic brake cylinder...................................................................................... 94 Overview of the hydraulic safety brake (depending on equipment)......................................................... 96 Up to machine 74401069.............................................................................................. 96 ........................................................................................................................ 96 Overview of the hydraulic safety brake (depending on equipment)......................................................... 98 From machine 74401070............................................................................................... 98 0415 Parking brake.............................................................................................................. 99 Parking brake............................................................................................................... 99 Overview................................................................................................................ 99 Adjusting the parking brake.............................................................................................100 07 Hitch............................................................................................................................101 0725 Drawbar....................................................................................................................101 Drawbar.....................................................................................................................101 Overview of the drawbar head............................................................................................101 Removing the drawbar head...............................................................................................102 Fitting the drawbar head................................................................................................103 Jack stand overview.....................................................................................................104 09 Hydraulic system.................................................................................................................105 0900 Hydraulic system - General.................................................................................................105 Damage to the hydraulic system..............................................................................................105 General rules...............................................................................................................105 0905 Hydraulic oil tank.........................................................................................................107 Hydraulic oil reservoir.....................................................................................................107 Hydraulic oil reservoir - Overview......................................................................................107 Removing the hydraulic oil reservoir....................................................................................108 Fitting the hydraulic oil reservoir.....................................................................................108 0910 Pumps......................................................................................................................110 Hydraulic pumps.............................................................................................................110 Hydraulic pumps - Overview..............................................................................................110 0915 Hydraulic lines............................................................................................................112 Oil filter..................................................................................................................112 Hydraulic oil filter - Overview.........................................................................................112 0920 Valves.....................................................................................................................114 Main hydraulic block........................................................................................................114 Main block - Overview...................................................................................................116 Pick-up pressure limit valve block..........................................................................................119 Pick-up pressure limit valve block - Overview...........................................................................119 Removing the pick-up pressure limit valve...............................................................................120 Disassembling the pick-up pressure limit valve..........................................................................121 Assembling the pick-up pressure limit valve.............................................................................121 Fitting the pick-up pressure limit valve................................................................................122 Bale chamber overpressure detector block....................................................................................124 Bale chamber overpressure detector block - Overview.....................................................................124 Removing the bale chamber overpressure detector block...................................................................125 Disassembling the bale chamber overpressure detector block..............................................................126 Assembling the bale chamber overpressure detector block.................................................................126 Fitting the bale chamber overpressure detector block....................................................................127 Adjusting the overpressure detector.....................................................................................127 External circuit hydraulic block - RotoFeed.................................................................................130 External circuit hydraulic block - RotoFeed - Overview..................................................................130 External circuit hydraulic block - RotoCut..................................................................................132 Inlet unit - Overview...................................................................................................132 Knife and cutting frame control blocks - Overview.......................................................................135 Bale ejector / bale ramp control block - Overview.......................................................................137 20 Crop feeding.....................................................................................................................139 2020 Pick-up....................................................................................................................139 Full length auger pick-up chain.............................................................................................139 Overview................................................................................................................139 Removing the chain......................................................................................................140 Fitting the chain.......................................................................................................141 Pick-up cylinders...........................................................................................................142 Overview................................................................................................................142 Removing a pick-up cylinder.............................................................................................143 Fitting a pick-up cylinder..............................................................................................144 Full length auger pick-up...................................................................................................146 Overview................................................................................................................146 Removing the pick-up....................................................................................................147 Fitting the pick-up.....................................................................................................149 2025 Tines / Tine bars..........................................................................................................151 Tine carrier................................................................................................................151 Overview................................................................................................................151 Removing a tine.........................................................................................................152 Fitting a tine..........................................................................................................153 21 Feeder unit......................................................................................................................155 2125 Rotor......................................................................................................................155 RotoFeed with fixed floor...................................................................................................155 Overview................................................................................................................155 Removing the rotor chassis..............................................................................................155 Fitting the rotor chassis...............................................................................................157 Disassembling the rotor chassis.........................................................................................159 Removing the scraper................................................................................................159 Fitting the scraper.................................................................................................159 Overview of the rotor...................................................................................................161 Removing the right-hand bearing.........................................................................................161 Fitting the right-hand bearing..........................................................................................162 Removing the rotor......................................................................................................163 Fitting the rotor.......................................................................................................164 Removing the left-hand bearing..........................................................................................165 Fitting the left-hand bearing...........................................................................................166 FineCut with pivoting knife floor...........................................................................................168 Overview................................................................................................................168 Removing the rotor chassis..............................................................................................168 Fitting the rotor chassis...............................................................................................170 Fitting the base plate..............................................................................................171 Removing the scraper................................................................................................173 Fitting the scraper.................................................................................................173 Overview of the rotor...................................................................................................175 Removing the right-hand bearing.........................................................................................175 Fitting the right-hand bearing..........................................................................................176 Removing the rotor......................................................................................................177 Fitting the rotor.......................................................................................................178 Removing the left-hand bearing..........................................................................................179 Fitting the left-hand bearing...........................................................................................180 Knife floor position sensor.................................................................................................182 Overview................................................................................................................182 Removing the sensor.....................................................................................................183 Fitting the sensor......................................................................................................184 Adjusting the sensor....................................................................................................185 Pivoting knife floor - FineCut..............................................................................................186 Overview................................................................................................................186 Removing the knife floor................................................................................................186 Fitting the knife floor.................................................................................................189 Disassembling/assembling the knife floor................................................................................192 Removing the knife control shaft........................................................................................192 Fitting the knife control shaft.........................................................................................198 Prefitting the levers...............................................................................................199 Removing the knife locking shaft........................................................................................206 Fitting the knife locking shaft.........................................................................................207 Knife activation sensor.....................................................................................................208 Overview................................................................................................................208 Removing the sensor.....................................................................................................209 Fitting the sensor......................................................................................................209 Adjusting the sensor....................................................................................................210 Knife activation cylinder...................................................................................................211 Overview................................................................................................................211 Removing the knife activation cylinder..................................................................................212 Fitting the knife activation cylinder...................................................................................213 2130 Feed assister..............................................................................................................214 Alternating feeder..........................................................................................................214 Overview................................................................................................................214 Removing the feed rake..................................................................................................214 Removing the feeder arm.................................................................................................215 Disassembling the feeder arm............................................................................................215 Assembling the feeder arm...............................................................................................216 Fitting the feeder arm..................................................................................................216 Fitting the feed rake...................................................................................................217 Alternating feeder tie bars.................................................................................................218 Overview................................................................................................................218 Removing the feeder tie bar.............................................................................................218 Disassembling the tie bar...........................................................................................219 Fitting the feeder tie bar..............................................................................................220 Assembling the tie bar..............................................................................................220 Setting the upper position of the feed rake.............................................................................221 Alternating feeder control..................................................................................................222 Overview................................................................................................................222 Removing the feed rake control shaft....................................................................................223 Fitting the feed rake control shaft.....................................................................................224 Feed rake control cylinder..................................................................................................226 Overview................................................................................................................226 Removing the cylinder...................................................................................................228 Disassembling the cylinder arm..........................................................................................230 Assembling the cylinder arm.............................................................................................230 Fitting the cylinder....................................................................................................231 Adjusting the feed rake control cylinder................................................................................232 Neutral feed rake control cylinder..........................................................................................234 Overview................................................................................................................234 Removing the cylinder...................................................................................................235 Fitting the cylinder....................................................................................................236 Feed chamber curved ribs....................................................................................................236 Overview................................................................................................................236 Removing the curved ribs................................................................................................237 Fitting the curved ribs.................................................................................................238 Removing the cross member...............................................................................................239 Disassembling a retainer............................................................................................239 Fitting the cross member................................................................................................239 Assembling a retainer...............................................................................................239 Feed chamber base plate.....................................................................................................240 Overview................................................................................................................240 Removing the base plate.................................................................................................241 Fitting the base plate..................................................................................................243 Removing a pocket shaft.................................................................................................247 Upper pocket shaft..................................................................................................247 Lower pocket shaft..................................................................................................247 Fitting a pocket shaft..................................................................................................248 Upper pocket shaft..................................................................................................248 Lower pocket shaft..................................................................................................250 Adjusting the pocket shaft position sensors.............................................................................252 Basic settings for the alternating feeder...................................................................................253 45 Baling system....................................................................................................................259 4510 Baling ram.................................................................................................................259 Baling piston...............................................................................................................259 Overview................................................................................................................259 Removing a piston scraper...............................................................................................259 Fitting a piston scraper................................................................................................260 Removing the lateral angle bars.........................................................................................260 Fitting the lateral angle bars..........................................................................................260 Removing the piston connecting rods.....................................................................................261 Fitting the piston connecting rods......................................................................................262 Removing the runners....................................................................................................264 Fitting the runners.....................................................................................................264 Bale chamber dimension..............................................................................................264 Piston dimension....................................................................................................264 Determining the number of shims.....................................................................................264 Example.............................................................................................................265 Removing the piston.....................................................................................................266 Fitting the piston......................................................................................................268 Checking the alignment of the piston in the bale chamber................................................................270 Correct alignment...................................................................................................271 Incorrect alignment.................................................................................................271 Adjusting the alignment of the piston in the bale chamber...............................................................272 Correct alignment...................................................................................................272 Incorrect alignment.................................................................................................273 Incorrect alignment.................................................................................................273 Removing the piston knives..............................................................................................274 Fitting the piston knives...............................................................................................274 Overview of the counter-knife...........................................................................................275 Adjusting the counter-knife.............................................................................................275 Baling piston bearing rollers...............................................................................................277 Overview................................................................................................................277 Removing a bearing roller...............................................................................................277 Fitting a bearing roller................................................................................................279 Adjusting the bearing rollers...........................................................................................282 Adjusting a single roller...........................................................................................282 Setting several rollers.............................................................................................282 Removing a scraper plate............................................................................................283 Fitting a scraper plate.............................................................................................284 Piston bearing channels.....................................................................................................284 Overview................................................................................................................284 Checking the bearing channels...........................................................................................285 Removing the bearing channels...........................................................................................286 Fitting the bearing channels............................................................................................287 Baling piston locking control (needle safety)...............................................................................288 Overview................................................................................................................288 Removing the piston locking control.....................................................................................288 Fitting the piston locking control......................................................................................292 Adjusting the piston locking control....................................................................................295 Baling piston locking (needle safety).......................................................................................297 Overview................................................................................................................297 Removing the piston locking.............................................................................................297 Fitting the piston locking..............................................................................................303 Adjusting the position of the safety levers.........................................................................307 46 Tying system.....................................................................................................................312 4605 Tying material.............................................................................................................312 Twine box...................................................................................................................312 Overview................................................................................................................312 Removing the twine box..................................................................................................312 Fitting the twine box...................................................................................................313 Removing the twine brake................................................................................................314 Disassembling the twine brake...........................................................................................314 Assembling the twine brake..............................................................................................315 Fitting the twine brake.................................................................................................316 Adjusting the twine brake...............................................................................................317 Removing the twine route baffle plate...................................................................................318 Fitting the twine route baffle plate....................................................................................318 Adjusting the twine route baffle plate..................................................................................318 4620 Knotter....................................................................................................................319 Knotter.....................................................................................................................319 Overview................................................................................................................319 Removing a knotter......................................................................................................319 Fitting a knotter.......................................................................................................321 Setting the knotters....................................................................................................324 Knotter hook pushrod springs........................................................................................324 Twine retainer springs..............................................................................................324 Knotter connecting rods.............................................................................................324 Twine guide pin.....................................................................................................326 Knotter base plate..........................................................................................................327 Overview................................................................................................................327 Removing a knotter base plate...........................................................................................327 Disassembling a knotter base plate......................................................................................328 Assembling a knotter base plate.........................................................................................331 Fitting a knotter base plate............................................................................................333 Knotter body................................................................................................................335 Overview................................................................................................................335 Disassembling the knotter body..........................................................................................335 Assembling the knotter body.............................................................................................339 Knotter gearbox intermediate shaft..........................................................................................344 Overview................................................................................................................344 Removing the left-hand bearing..........................................................................................345 Fitting the left-hand bearing...........................................................................................345 Removing the right-hand bearing.........................................................................................346 Fitting the right-hand bearing..........................................................................................347 Removing the piston cycle sensor........................................................................................348 Fitting the piston cycle sensor.........................................................................................348 Adjusting the position of the piston cycle sensor...................................................................348 Removing the intermediate shaft.........................................................................................350 Fitting the intermediate shaft..........................................................................................353 Knotter shaft...............................................................................................................357 Overview................................................................................................................357 Removing the brake......................................................................................................357 Disassembling the brake.................................................................................................359 Assembling the brake....................................................................................................359 Fitting the brake.......................................................................................................360 Adjusting the brake.....................................................................................................362 Removing the left-hand bearing..........................................................................................363 Fitting the left-hand bearing...........................................................................................363 Removing the right-hand bearing.........................................................................................364 Fitting the right-hand bearing..........................................................................................365 Removing the knotter shaft..............................................................................................366 Disassembling the knotter shaft.........................................................................................368 Assembling the knotter shaft............................................................................................369 Fitting the knotter shaft...............................................................................................372 Twine guide control shaft...................................................................................................374 Overview................................................................................................................374 Removing the control shaft..............................................................................................374 Fitting the control shaft...............................................................................................378 Adjusting the twine guide pin control shaft position sensor.........................................................381 Twine fault indicators......................................................................................................381 Overview................................................................................................................381 Removing a twine fault indicator........................................................................................382 Disassembling a twine fault indicator...................................................................................383 Assembling a twine fault indicator......................................................................................385 Fitting a twine fault indicator.........................................................................................387 Tying activation device.....................................................................................................389 Overview................................................................................................................389 Disassembling the tying activation......................................................................................389 Assembling the tying activation.........................................................................................394 Removing the gear motor assembly........................................................................................399 Disassembling the gear motor assembly...................................................................................400 Assembling the gear motor assembly......................................................................................403 Fitting the gear motor assembly.........................................................................................405 Checking the control lever stroke...................................................................................407 Removing the tying activation sensor....................................................................................408 Fitting the tying activation sensor.....................................................................................408 Adjusting the tying activation sensor...................................................................................408 Tying drive.................................................................................................................410 Overview................................................................................................................410 Removing the tying system drive.........................................................................................410 Disassembling the activating unit.......................................................................................412 Assembling the activating unit..........................................................................................413 Disassembling the drive one-way clutch..................................................................................415 Assembling the activating unit one-way clutch...........................................................................417 Fitting the tying system drive..........................................................................................419 Needles.....................................................................................................................420 Overview................................................................................................................420 Removing a needle.......................................................................................................420 Disassembling a needle..................................................................................................421 Assembling a needle.....................................................................................................421 Fitting a needle........................................................................................................422 Needle settings.............................................................................................................422 Position of the needles in the piston...................................................................................422 Needle pressure on the knotter..........................................................................................423 Needle height...........................................................................................................423 Needle top dead centre..................................................................................................424 Needles - piston position...............................................................................................425 Altering the position of the knotter gearbox........................................................................426 Altering the position of the universal drive shaft..................................................................427 Needle cross member.........................................................................................................429 Overview................................................................................................................429 Removing the needle and cross member assembly...........................................................................429 Fitting the needle and cross member assembly............................................................................431 Removing the needle cross member........................................................................................432 Fitting the needle cross member.........................................................................................433 Needle balancers............................................................................................................436 Overview................................................................................................................436 Removing a needle brake.................................................................................................436 Disassembling a needle brake............................................................................................437 Assembling a needle brake...............................................................................................438 Fitting a needle brake..................................................................................................439 Adjusting the needle brake..............................................................................................439 Removing a needle tie bar...............................................................................................440 Fitting a needle tie bar................................................................................................440 Removing a needle balancer..............................................................................................442 Fitting a needle balancer...............................................................................................444 Turbofan (up to No. 74401267)...............................................................................................446 Overview................................................................................................................446 Disassembling the turbofan..............................................................................................446 Assembling the turbofan.................................................................................................450 Turbofan drive (up to No. 74401267).........................................................................................454 Overview................................................................................................................454 Removing the turbofan drive.............................................................................................455 Fitting the turbofan drive..............................................................................................457 Turbofan (from No. 74401268)................................................................................................459 Overview................................................................................................................459 Disassembling the turbofan..............................................................................................459 Assembling the turbofan.................................................................................................463 Turbofan drive (from No. 74401268)..........................................................................................469 Overview................................................................................................................469 Removing the turbofan drive.............................................................................................470 Fitting the turbofan drive..............................................................................................473 Tying system basic settings.................................................................................................475 60 Crop discharge / straw discharge.................................................................................................486 6040 Bale discharge.............................................................................................................486 Bale ramp...................................................................................................................486 Overview................................................................................................................486 Removing the bale ramp..................................................................................................488 Disassembling the bale ramp.............................................................................................489 Disassembling the intermediate rollers..............................................................................490 Disassembling the rear roller.......................................................................................490 Assembling the bale ramp................................................................................................491 Assembling the rear roller..........................................................................................491 Assembling the intermediate rollers.................................................................................491 Fitting the bale ramp...................................................................................................493 Bale ramp position sensor...................................................................................................495 Overview................................................................................................................495 Removing the sensor.....................................................................................................495 Fitting the sensor......................................................................................................496 Adjusting the sensor....................................................................................................496 Bale discharge sensor.......................................................................................................497 Overview................................................................................................................497 Removing the sensor.....................................................................................................497 Fitting the sensor......................................................................................................498 Adjusting the sensor....................................................................................................498 Bale ramp hoses and cylinder................................................................................................499 Overview................................................................................................................499 Removing the bale ramp cylinder.........................................................................................500 Fitting the bale ramp cylinder..........................................................................................500 Removing the bale ramp cylinder valve...................................................................................501 Fitting the bale ramp cylinder valve....................................................................................502 75 Central lubrication system.......................................................................................................503 7505 Reservoir / Pump...........................................................................................................503 Central lubrication pump....................................................................................................503 Overview................................................................................................................503 Removing the lubrication pump...........................................................................................503 Fitting the lubrication pump............................................................................................504 7510 Distributor................................................................................................................505 Distribution diagrams.......................................................................................................505 Overview of distributors - Machine with fixed axleup to 74401267........................................................505 Overview of distributors - Machine with trailing tandem axleup to 74401267..............................................506 Overview of distributors - Machine with fixed axlefrom 74401268.........................................................508 Overview of distributors - Machine with trailing tandem axlefrom 74401268...............................................509 Main distributor........................................................................................................511 Machine with fixed axle.............................................................................................511 Machine with trailing tandem axle...................................................................................511 Distributor 1 - Piston lubrication......................................................................................512 Distributor 2 - Knotter lubricationup to 74401267.......................................................................513 Distributor 2 - Knotter lubricationfrom 74401268........................................................................514 Distributor 3 - Needle lubricationup to 74401267........................................................................515 Distributor 3 - Needle lubricationfrom 74401268.........................................................................515 Distributor 4 - Trailing tandem axle lubrication (depending on equipment)...............................................517 80 Various components / Machine body................................................................................................518 8025 Panellings / Hoods.........................................................................................................518 Knotter cover...............................................................................................................518 Overview................................................................................................................518 Removing the knotter cover..............................................................................................518 Fitting the knotter cover...............................................................................................519 Side flaps..................................................................................................................520 Overview................................................................................................................520 Removing the side flaps.................................................................................................520 Fitting the side flaps..................................................................................................521 Index...............................................................................................................................523 1...............................................................................................................................523 2...............................................................................................................................523 A...............................................................................................................................523 B...............................................................................................................................523 C...............................................................................................................................526 D...............................................................................................................................527 E...............................................................................................................................527 F...............................................................................................................................527 H...............................................................................................................................528 J...............................................................................................................................529 K...............................................................................................................................529 L...............................................................................................................................530 M...............................................................................................................................531 N...............................................................................................................................531 O...............................................................................................................................532 P...............................................................................................................................532 R...............................................................................................................................532 S...............................................................................................................................533 T...............................................................................................................................534 U...............................................................................................................................536 W...............................................................................................................................536
IMAGES PREVIEW OF THE MANUAL:
CLAAS QUADRANT 3200 BALERS REPAIR MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
