CLAAS QUANTUM 3800 K 3800 P 3500 K 3500 P 3500 S Operator’s Manual – PDF DOWNLOAD

Description

CLAAS QUANTUM 3800 K 3800 P 3500 K 3500 P 3500 S Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS QUANTUM 3800 K 3800 P 3500 K 3500 P 3500 S Operator’s Manual – PDF DOWNLOAD

INTRODUCTION :

This manual provides information on the use, adjustment and servicing of the CLAAS self-loading forage wagon. Follow the advice on correct maintenance and servicing in order to ensure maximum performance and a long service life of your machine. Also, have assembly of your machine and regular inspections carried out by your specialist workshop.

• Failure to carry out maintenance work, or incorrect operation will result in poor machine efficiency and loss of valuable time.
• By ensuring correct operation, and carrying out maintenance and service work with care, you will be able to make full use of the technical knowledge and the experience with which your self-loading forage wagon has been designed.

TABLE OF CONTENTS:

CLAAS QUANTUM 3800 K 3800 P 3500 K 3500 P 3500 S Operator’s Manual – PDF DOWNLOAD

1 Machine overview 1 1
QUANTUM 3800 K / 3500 K 1 1
QUANTUM 3500 S 1 3
QUANTUM 3800 P / 3500 P 1 5
2 Introduction
Introduction 2 1
3 Contents 3 1
4 Preface
Of special importance 4 1
Identification plate 4 2
Road transport 4 2
Operating permit 4 2
Operating on public roads 4 3
Number plate 4 3
Regular inspection as required by law 4 3
5 Safety Instructions
Designated use 5 1
Identification of warnings and dangers 5 1
General Safety and Accident Prevention Instructions 5 2
PTO Operation 5 3
Brakes 5 3
Hydraulic system 5 4
Wheels and tyres, threaded fastenings 5 4
Maintenance 5 4
Sound pressure level 5 4
Safety decals with warning symbols 5 5
6 Specifications
QUANTUM 3500 K 6 2
QUANTUM 3500 P 6 2
QUANTUM 3500 S 6 2
QUANTUM 3800 K 6 3
QUANTUM 3800 P 6 3
7 Assembly
Assembly 7 1
QUANTUM 3800 P / 3500 P 7 1
QUANTUM 3800 K / 3500 K 7 2
QUANTUM 3500 S 7 3
8 Before Operation
Check and observe the following before putting into operation 8 1
Coupling to the tractor 8 3
Hydraulic articulated drawbar 8 3
Ring hitches 8 4
Height adjustment of the drawbar 8 5
Filling the accumulator of the hydraulic articulated
drawbar 8 5
Drive shaft 8 6
Adjusting the universal drive shaft 8 6
Electrical connection 8 8
Control unit 8 8
Tractor electrical power supply (accessory equipment) 8 9
Hydraulic system 8 10
Adjusting hydraulic system (QUANTUM 3500 S only) 8 10
Open hydraulic system (standard system) 8 10
Closed hydraulic system 8 11
Hydraulic connection 8 11
Connection for stopping the steering wheels on the steering
axle (optional equipment) 8 11
Prop stand 8 12
After attaching the self-loading forage wagon 8 12
Parking the self-loading forage wagon 8 12
Air brake system 8 12
Two-line system 8 12
Towing with tractors without
air brake system 8 13
Hydraulically operated brake system 8 13
Parking brake 8 14
Setting brake 8 14
Releasing brake 8 14
Overrun brake 8 14
Wheel chocks 8 14
Inspection hatch (QUANTUM 3500 S only) 8 15
Unhitching 8 15
Self-loading forage wagon with air brake system 8 17
Self-loading forage wagon with hydraulically
operated brake 8 17
Self-loading forage wagon with automatic overrun brake 8 17
Prior to transportation 8 18
Driving on public roads 8 18
9 Operation
General note of the control unit 9 1
Short instructions 9 2
Loading operation 9 2
Cutting mechanism 9 2
Unloading operation 9 2
Hydraulic articulated drawbar 9 2
Loading operation 9 3
Lifting and lowering the pick-up 9 3
Dry crop top (QUANTUM 3800 K / 3500 K) 9 3
Preselecting the working height of the pick-up 9 3
Baffle plate 9 4
Floor conveyor 9 4
Setting floor conveyor speed 9 4
Opening and closing knife frame 9 5
“Wagon full” indicator 9 6
Unloading 9 6
Silage operation/hydraulic articulated drawbar 9 6
Unloading the load space 9 7
Divided tailgate (QUANTUM 3500 S only) 9 8
Opening the lower and top tailgate 9 8
Opening the lower part of the tailgate 9 8
Operation of self-loading forage wagon 9 9
Loading operation (general) 9 10
Driving on public roads 9 10
After use 9 10
Contents
299 617 6 – BA QUANTUM 3800 K / 3800 P / 3500 K / 3500 P / 3500 S 3 2
Contents
Steering axle (optional equipment) 9 11
Drawbar extension for automatic pick-up hitch
M01 0010 (optional equipment) 9 11
Emergency control 9 12
Floor conveyor 9 12
Additional functions 9 12
10 Maintenance
Important Maintenance Instructions 10 1
Wheels / tyres 10 1
Brakes and axles 10 1
Air brake system 10 1
Hydraulic system 10 1
Chassis 10 2
Chains 10 2
Bolts 10 2
Lubrication 10 2
Guards 10 2
Brakes and axles 10 3
Air brake system 10 3
Draining compressed air reservoir 10 3
Air pipe filter 10 4
Cleaning the filter element 10 4
Components of the air cleaner 10 4
Adjusting the brake – checking the brake cylinder
piston stroke 10 4
Brake linings 10 5
Servicing and adjustment instructions for self-loading forage
wagon axles with System 2000 automatic reverse overrider 10 5
Function of the automatic reverse overrider 10 5
Operation and handling 10 6
Adjusting the wheel brake S 3006-7 RAZG 10 7
Basic setting of the wheel brake 10 8
Adjusting the wheel brake S 3008 RAZG 10 9
Basic setting of the wheel brake 10 10
Maintenance 10 11
After 50 operating hours 10 11
Every 200 operating hours 10 11
Quarterly 10 11
Fault finding chart 10 12
Readjusting the taper roller bearing 10 12
Tightening torques 10 12
Cutting mechanism 10 13
Changing the cutting knives 10 13
Knife removal 10 13
Knife installation 10 14
Pressure spring of the knife frame 10 14
Adjusting the scraper unit 10 15
Drive systems 10 15
Main gearbox 10 16
Floor conveyor gearbox 10 16
Shredder drum drive (front right)
(QUANTUM 3500 S) 10 16
Shredder drum drive (right rear)
(QUANTUM 3500 S) 10 17
Chains 10 17
Tensioning the drive chains 10 17
Tensioning pick-up drive chain 10 18
Drive chains for shredder drum (QUANTUM 3500 S) 10 18
Main drive chain 10 18
Floor conveyor chains 10 19
Automatic chain lubrication 10 19
Clutch 10 20
Adjusting the clutch for the main drive
(Quantum 3500 S only) 10 20
Adjusting the clutch for the shredder drum drive
(Quantum 3500 S only) 10 20
Cam-type cut-out clutch 10 21
Drive shaft 10 21
Electrical system 10 22
Adjusting the reed switches 10 22
Hydraulic system 10 22
Accumulator 10 22
Hydraulic hose connections 10 23
Gas shock absorber 10 24
Tyres: 10 25
Tailgate 10 26
Adjusting the tailgate 10 26
Adjusting the hydraulic cylinder
(QUANTUM 3500 S only) 10 26
Adjusting the support (QUANTUM 3500 S only) 10 26
Pressure spring of tailgate
(QUANTUM 3800 K / 3500 K only) 10 26
Maintenance and lubrication holes 10 27
Guards 10 27
Fasteners 10 27
Screw connections 10 27
End of season storage 10 28
Lubrication chart 10 28
11 Lubrication Chart
Safety Instructions 11 1
Lubricants 11 1
Lubrication 11 1

IMAGES PREVIEW OF THE MANUAL:

Need help? Contact: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V