CLAAS QUANTUM 6800 S 5500 S-18 5500 S-16 5500 S 4500 S Operator’s Manual

Description

CLAAS QUANTUM 6800 S 5500 S-18 5500 S-16 5500 S 4500 S Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS QUANTUM 6800 S 5500 S-18 5500 S-16 5500 S 4500 S Operator’s Manual – PDF DOWNLOAD

INTRODUCTION :

• This manual provides information on the use, adjustment and servicing of the CLAAS self-loading forage wagon. Follow the advice on correct maintenance and servicing in order to ensure maximum performance and a long service life of your machine. Also, have assembly of your machine and regular inspections carried out by your specialist workshop.
• Failure to carry out maintenance work, or incorrect operation will result in poor machine efficiency and loss of valuable time. By ensuring correct operation, and carrying out maintenance and service work with care, you will be able to make full use of the technical knowledge and the experience with which your self-loading forage wagon has been designed.

TABLE OF CONTENTS:

CLAAS QUANTUM 6800 S 5500 S-18 5500 S-16 5500 S 4500 S Operator’s Manual – PDF DOWNLOAD

1 Machine overview 1 1
2 Introduction
Introduction 2 1
3 Contents 3 1
4 Preface
Of special importance 4 1
Identification plate 4 2
Road transport 4 2
Operating permit 4 3
Operating on public roads 4 3
Number plate 4 3
Regular inspection as required by law 4 3
5 Safety Instructions
Designated use 5 1
Identification of warnings and dangers 5 1
General Safety and Accident Prevention Instructions 5 2
PTO Operation 5 3
Brakes 5 3
Hydraulic system 5 4
Wheels and tyres, threaded fastenings 5 4
Maintenance 5 4
Sound pressure level 5 4
Safety decals with warning symbols 5 5
6 Specifications
QUANTUM 6800 S 6 1
QUANTUM 5500 S-18 6 1
QUANTUM 5500 S-16 6 1
QUANTUM 5500 S 6 3
QUANTUM 4500 S 6 3
7 Assembly
Assembly 7 1
QUANTUM 6800 S / 5500 S-18 up to 614 0 02242 7 1
QUANTUM 5500 S-16 / 5500 S up to 614 0 02242 7 3
QUANTUM 4500 S up to 614 0 02242 7 4
QUANTUM 6800 S / 5500 S-18 from 614 0 02243 7 5
QUANTUM 5500 S-16 / 5500 S / 4500 S
from 614 0 02243 7 9
Coupling machine for the first time 7 12
8 Before Operation
Check and observe the following before operation 8 1
Coupling to the tractor 8 3
Hydraulic articulated drawbar 8 3
QUANTUM 6800 S / 5500 S-18 8 3
QUANTUM 5500 S-16 / 5500 S / 4500 S 8 3
Ring hitches 8 4
Height adjustment of the drawbar 8 6
Coupling the forced steering system (optional equipment) 8 6
Adjusting forced steering system 8 7
Checking and adjusting the hydraulic pressure 8 7
Drive shaft 8 9
Adjusting the universal drive shaft 8 9
Universal drive shaft with CC taper lock seal 8 11
Coupling 8 11
Uncoupling 8 11
Electrical system 8 12
Control unit 8 12
Tractor electrical power supply (accessory equipment) 8 13
ABS air brake system 8 14
ABS function test 8 14
Adjustment of DIP switches 8 14
Hydraulic system 8 16
Open hydraulic system (standard system) 8 16
Closed hydraulic system 8 17
Power-beyond connector 8 18
Support foot 8 18
After attaching the self-loading forage wagon 8 18
Parking the self-loading forage wagon 8 19
Air brake system 8 19
Two-line system 8 19
Towing with tractors without
air brake system 8 20
Hydraulically operated brake system 8 20
Parking brake 8 21
Setting brake 8 21
Releasing brake 8 21
Wheel chocks 8 21
Inspection hatch 8 22
Ladder 8 22
Unhitching 8 23
Self-loading forage wagon with air brake system 8 25
Self-loading forage wagon with hydraulically
operated brake 8 25
Self-loading forage wagon with ABS air brake system 8 25
Prior to transportation 8 26
Driving on public roads 8 27
9 Operation
Short instructions 9 1
Loading operation 9 1
Manual loading operation 9 1
Floor conveyor speed 9 1
Knife frame 9 2
Unloading operation 9 2
Articulated drawbar 9 2
Indicator light (1) 9 2
Loading operation 9 3
Lowering and lifting the pick-up 9 3
Preselecting the working height of the pick-up 9 4
Roll-type crop guard (QUANTUM 6800 S / 5500 S-18) 9 4
Baffle plate 9 5
Adjusting filling mode (filling automatics) 9 5
End of loading operation 9 7
Switching floor conveyor manually 9 7
Setting floor conveyor speed 9 7
Opening and closing the knife frame 9 8
Contents
3 2 BA QUANTUM 6800 S / 5500 S-18 / 5500 S-16 / 5500 S / 4500 S – 299 615 7
Contents
Unloading operation 9 9
Silage operation 9 9
Unloading the load space 9 10
Floor conveyor 2-speed motor (optional equipment) 9 11
Unloading with cross conveyor (optional equipment) 9 12
Unloading without cross conveyor 9 13
Divided tailgate (optional equipment) 9 13
Opening the lower and top tailgate 9 13
Opening the lower part of the tailgate 9 14
Load space lighting 9 15
Operation of self-loading forage wagon 9 15
Loading operation (general) 9 16
Driving on public roads 9 16
After use 9 16
Steering axle (optional equipment) 9 17
Unloading without cross conveyor (optional equipment) 9 17
Unloading with cross conveyor (optional equipment) 9 17
Hydraulic drawbar damping
(QUANTUM 6800 S / 5500 S-18) 9 18
Activate drawbar damping 9 18
Optional equipment 9 19
Drawbar extension for automatic pick-up hitch
M01 0010 9 19
Fill indicator for half load 9 19
3 Shredder drum 9 19
Emergency control 9 20
10 Maintenance
Important Maintenance Instructions 10 1
Wheels / tyres 10 1
Brakes and axles 10 1
Air brake system 10 1
Hydraulic system 10 1
Chassis 10 2
Chains 10 2
Bolts 10 2
Lubrication 10 2
Guards 10 2
Diagnostic System 10 3
Operation 10 3
Assignment of inputs 10 4
Assignment of outputs 10 5
Brakes and axles 10 6
Air brake system 10 6
ABS air brake system 10 6
Draining compressed air reservoir 10 7
Air pipe filter 10 7
Cleaning the filter element 10 7
Components of the air cleaner 10 7
Adjusting the brake – checking the brake cylinder
piston stroke 10 8
Brake regulator 10 8
Brake linings 10 8
Forced steering system 10 9
Refilling and bleeding the forced steering system 10 9
Bleeding steering cylinder 10 10
Bleeding master cylinder 10 10
Adjusting stroke of master cylinder 10 12
Extending master cylinder 10 12
Retracting master cylinder 10 13
Setting operating pressure for forced steering system 10 13
Cutting mechanism 10 13
Changing the cutting knives 10 13
Knife removal 10 14
Knife installation 10 14
Adjusting the scraper unit 10 15
Drive systems 10 16
Main gearbox 10 16
Floor conveyor gearbox 10 16
Floor conveyor drive with 2-speed motor 10 17
Rotor drive 10 17
Shredder drum drive (front right) 10 18
Shredder drum drive (rear right) 10 18
Chains 10 19
Tensioning the drive chains 10 19
Tensioning pick-up drive chain 10 19
Shredder drum drive chains 10 20
Floor conveyor chains 10 20
Clutch 10 21
Adjusting the cut-out clutch for the shredder drum drive 10 21
Adjusting the pick-up cut-out clutch 10 21
Air bounce 10 22
Lifting and lowering device for air-cushioned axles 10 23
Electrical system 10 24
Adjusting the reed switches 10 24
Setting upper fill indicator 10 24
Adjusting the overspeed monitor 10 25
Replacing the PSD (programmable module) 10 26
Replacing the fuse 10 27
Tailgate 10 28
Adjusting the tailgate 10 28
Adjusting the hydraulic cylinder 10 28
Adjusting the support 10 28
Hydraulic system 10 29
Changing pressure filter 10 29
Adjusting the speed of the cross
conveyor / floor conveyor 10 30
Cross conveyor speed 10 30
Accumulator 10 31
Hydraulic hose connections 10 32
Gas shock absorber 10 33
Maintenance and lubrication holes 10 34
Drive shaft 10 34
Clutch 10 35
Cam-type cut-out clutch 10 35
Tyres: 10 36
Guards 10 36
Fasteners 10 37
Screw connections 10 37
End of season storage 10 37
Lubrication chart 10 38
11 Lubrication Chart
Safety Instructions 11 1
Lubricants 11 1
Lubrication 11 2

CLAAS QUANTUM 6800 S 5500 S-18 5500 S-16 5500 S 4500 S OPERATOR’S MANUAL:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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