CLAAS QUANTUM 6800 S QUANTUM 5500 S-18 QUANTUM 5500 S-18 QUANTUM 5500 S Operator’s Manual- PDF DOWNLOAD
DESCRIPTION:
CLAAS QUANTUM 6800 S QUANTUM 5500 S-18 QUANTUM 5500 S-18 QUANTUM 5500 S Operator’s Manual- PDF DOWNLOAD
INTRODUCTION
This manual provides information on the use, adjustment and servicing of the CLAAS self-loading forage wagon. Follow the advice on correct maintenance and servicing in order to ensure maximum performance and a long service life of your machine. Also, have assembly of your machine and regular inspections carried out by your specialist workshop. Failure to carry out maintenance work, or incorrect operation will result in poor machine efficiency and loss of valuable time. By ensuring correct operation, and carrying out maintenance and service work with care, you will be able to make full use of the technical knowledge and the experience with which your self-loading forage wagon has been designed
TABLE OF CONTENTS:
CLAAS QUANTUM 6800 S QUANTUM 5500 S-18 QUANTUM 5500 S-18 QUANTUM 5500 S Operator’s Manual- PDF DOWNLOAD
1 Machine overview 11
2 Introduction
Introduction 21
3 Contents 31
4 Preface
Of special importance 41
Identification plate 42
Road transport 42
Operating permit 43
Operating on public roads 43
Number plate 43
Regular inspection as required by law 43
5 Safety Instructions
Designated use 51
Identification of warnings and dangers 51
General Safety and Accident Prevention Instructions 52
PTO Operation 53
Brakes 53
Hydraulic system 54
Wheels and tyres, threaded fastenings 54
Maintenance 54
Sound pressure level 54
Safety decals with warning symbols 55
6 Specifications
QUANTUM 6800 S 61
QUANTUM 5500 S-18 61
QUANTUM 5500 S-16 61
QUANTUM 5500 S 63
QUANTUM 4500 S 63
7 Assembly
Assembly 71
QUANTUM 6800 S / 5500 S-18 up to 614 0 02242 71
QUANTUM 5500 S-16 / 5500 S up to 614 0 02242 73
QUANTUM 4500 S up to 614 0 02242 74
QUANTUM 6800 S / 5500 S-18 from 614 0 02243 75
QUANTUM 5500 S-16 / 5500 S / 4500 S
from 614 0 02243 79
Coupling machine for the first time 712
8 Before Operation
Check and observe the following before operation 81
Coupling to the tractor 83
Hydraulic articulated drawbar 83
QUANTUM 6800 S / 5500 S-18 83
QUANTUM 5500 S-16 / 5500 S / 4500 S 83
Ring hitches 84
Height adjustment of the drawbar 86
Coupling the forced steering system (optional equipment) 86
Adjusting forced steering system 87
Checking and adjusting the hydraulic pressure 87
Drive shaft 89
Adjusting the universal drive shaft 89
Universal drive shaft with CC taper lock seal 811
Coupling 811
Uncoupling 811
Electrical system 812
Control unit 812
Tractor electrical power supply (accessory equipment) 813
ABS air brake system 814
ABS function test 814
Adjustment of DIP switches 814
Hydraulic system 816
Open hydraulic system (standard system) 816
Closed hydraulic system 817
Power-beyond connector 818
Support foot 818
After attaching the self-loading forage wagon 818
Parking the self-loading forage wagon 819
Air brake system 819
Two-line system 819
Towing with tractors without
air brake system 820
Hydraulically operated brake system 820
Parking brake 821
Setting brake 821
Releasing brake 821
Wheel chocks 821
Inspection hatch 822
Ladder 822
Unhitching 823
Self-loading forage wagon with air brake system 825
Self-loading forage wagon with hydraulically
operated brake 825
Self-loading forage wagon with ABS air brake system 825
Prior to transportation 826
Driving on public roads 827
9 Operation
Short instructions 91
Loading operation 91
Manual loading operation 91
Floor conveyor speed 91
Knife frame 92
Unloading operation 92
Articulated drawbar 92
Indicator light (1) 92
Loading operation 93
Lowering and lifting the pick-up 93
Preselecting the working height of the pick-up 94
Roll-type crop guard (QUANTUM 6800 S / 5500 S-18) 94
Baffle plate 95
Adjusting filling mode (filling automatics) 95
End of loading operation 97
Switching floor conveyor manually 97
Setting floor conveyor speed 97
Opening and closing the knife frame 98
Contents
32 BA QUANTUM 6800 S / 5500 S-18 / 5500 S-16 / 5500 S / 4500 S – 299 6157
Contents
Unloading operation 99
Silage operation 99
Unloading the load space 910
Floor conveyor 2-speed motor (optional equipment) 911
Unloading with cross conveyor (optional equipment) 912
Unloading without cross conveyor 913
Divided tailgate (optional equipment) 913
Opening the lower and top tailgate 913
Opening the lower part of the tailgate 914
Load space lighting 915
Operation of self-loading forage wagon 915
Loading operation (general) 916
Driving on public roads 916
After use 916
Steering axle (optional equipment) 917
Unloading without cross conveyor (optional equipment) 917
Unloading with cross conveyor (optional equipment) 917
Hydraulic drawbar damping
(QUANTUM 6800 S / 5500 S-18) 918
Activate drawbar damping 918
Optional equipment 919
Drawbar extension for automatic pick-up hitch
M01 0010 919
Fill indicator for half load 919
3 Shredder drum 919
Emergency control 920
10 Maintenance
Important Maintenance Instructions 101
Wheels / tyres 101
Brakes and axles 101
Air brake system 101
Hydraulic system 101
Chassis 102
Chains 102
Bolts 102
Lubrication 102
Guards 102
Diagnostic System 103
Operation 103
Assignment of inputs 104
Assignment of outputs 105
Brakes and axles 106
Air brake system 106
ABS air brake system 106
Draining compressed air reservoir 107
Air pipe filter 107
Cleaning the filter element 107
Components of the air cleaner 107
Adjusting the brake – checking the brake cylinder
piston stroke 108
Brake regulator 108
Brake linings 108
Forced steering system 109
Refilling and bleeding the forced steering system 109
Bleeding steering cylinder 1010
Bleeding master cylinder 1010
Adjusting stroke of master cylinder 1012
Extending master cylinder 1012
Retracting master cylinder 1013
Setting operating pressure for forced steering system 1013
Cutting mechanism 1013
Changing the cutting knives 1013
Knife removal 1014
Knife installation 1014
Adjusting the scraper unit 1015
Drive systems 1016
Main gearbox 1016
Floor conveyor gearbox 1016
Floor conveyor drive with 2-speed motor 1017
Rotor drive 1017
Shredder drum drive (front right) 1018
Shredder drum drive (rear right) 1018
Chains 1019
Tensioning the drive chains 1019
Tensioning pick-up drive chain 1019
Shredder drum drive chains 1020
Floor conveyor chains 1020
Clutch 1021
Adjusting the cut-out clutch for the shredder drum drive 1021
Adjusting the pick-up cut-out clutch 1021
Air bounce 1022
Lifting and lowering device for air-cushioned axles 1023
Electrical system 1024
Adjusting the reed switches 1024
Setting upper fill indicator 1024
Adjusting the overspeed monitor 1025
Replacing the PSD (programmable module) 1026
Replacing the fuse 1027
Tailgate 1028
Adjusting the tailgate 1028
Adjusting the hydraulic cylinder 1028
Adjusting the support 1028
Hydraulic system 1029
Changing pressure filter 1029
Adjusting the speed of the cross
conveyor / floor conveyor 1030
Cross conveyor speed 1030
Accumulator 1031
Hydraulic hose connections 1032
Gas shock absorber 1033
Maintenance and lubrication holes 1034
Drive shaft 1034
Clutch 1035
Cam-type cut-out clutch 1035
Tyres: 1036
Guards 1036
Fasteners 1037
Screw connections 1037
End of season storage 1037
Lubrication chart 1038
11 Lubrication Chart
Safety Instructions 111
Lubricants 111
Lubrication 112
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S.M
