CLAAS ROLLANT 240 250 250 ROTO CUT 254 ROTO CUT 255 ROTO CUT Operator’s Manual

Description

CLAAS ROLLANT 240 250 250 ROTO CUT 254 ROTO CUT 255 ROTO CUT Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS ROLLANT 240 250 250 ROTO CUT 254 ROTO CUT 255 ROTO CUT Operator’s Manual – PDF DOWNLOAD

INTRODUCTION :

This operating manual for the Rollant 240/250/254/255 round baler (applicable from 72505431/74800011/ 75400011/74900011) is primarily intended for the machine operator; it provides information on the use of the round baler, including its settings and operation.

• Please comply with the guidelines for correct care and maintenance of your round baler, to ensure permanent availability and a long service life of the round baler.
• Immediately after the harvest you should have your round baler inspected by your CLAAS workshop within the framework of these winter storage recommendations.
• Deficiencies in maintenance or incorrect operation lead to a drop in performance and result in time losses. Use the experience and latest knowledge in long blade harvest implemented in this bale wrapper by correct operation and thorough maintenance, and your round baler will always produce excellent results.

TABLE OF CONTENTS:

CLAAS ROLLANT 240 250 250 ROTO CUT 254 ROTO CUT 255 ROTO CUT Operator’s Manual – PDF DOWNLOAD

1 Introduction
Introduction 111
2 Contents
3 General notes
Road traffic 311
Important 321
Identification plate (baler) 331
Machine serial number 331
4 Concerning safety
Concerning safety 411
Marking of warning and danger notes 411
Intended use 411
General safety and accident prevention regulations 411
Hitched machines 413
Power take-off operation 413
Hydraulic system 413
Tires 414
Maintenance 414
Working noise of machines, Information “D” 414
Wheel chocks 415
Fire extinguisher (optional at Rollant 254/255) 415
Safety stickers with warning symbol 421
5 Technical data
CLAAS Rollant 240/250/Rollant 250/254/255 RC 511
Feeder mechanisms 511
Wrapping unit 512
Wheels 513
Hydraulic system 513
Tractor hydraulics required 513
Flow rate of hydraulic oil 513
Electrical systems 513
Weights 513
CLAAS Rollant 240/250/Rollant 250/255 RC 514
Dimensions of the round baler 514
CLAAS Rollant 240/250/Rollant 250/255 RC 515
Safety features 515
6 Design and working principle
Transmission of power 611
Pick-up 611
Crop guard 611
Baffle plate 611
Roller crop guard 611
Cutting unit (ROLLANT 250/254/255 RC) 611
Rotor backwinding unit (ROLLANT 240/250/254/255) 612
Hydraulic rotor reverse device (ROLLANT 254/255
with control panel/Claas Communicator) 612
Hydraulic rotor reverse device from tractor
(ROLLANT 250/254/255) 612
Bale chamber 612
Wrapping 612
Bale discharge ramp 613
Bale transport 613
Storage of round bales 613
7 Before starting operation
Check and observe before starting operation 711
Attach the baler 721
Connecting the universal drive shaft to the baler 721
Universal drive shaft with taper lock 722
Fitting the drive shaft with the CC taper lock 722
Jack stand 722
Before you hitch the baler: 722
Attaching to the swinging drawbar with a safety nut 723
Attaching to the swinging drawbar with a counter nut 724
Adjusting the length of the drawbar fork arms 724
Adjusting the hitch eye 725
Greasing the hitch eye 725
Connecting the universal drive shaft to the tractor
(for swinging drawbar hitching) 726
Shortening the propeller shaft 727
Attaching to the jaw-type hitch with a safety nut
(In Germany only permitted with
type-approved drawbar) 728
Attaching to the jaw-type hitch with a counter nut 729
Adjusting the drawbar fork arms 729
Adjusting the hitch eye 7210
Attaching the universal drive shaft to the tractor
(for top-fitted tow jaw) 7211
Electrical 731
Control box 731
Standard operation 731
Control Terminal 731
Claas Communicator 731
Power supply 732
Machines with lighting equipment 732
Hydraulic system 741
Hydraulic system for standard machines 741
Hydraulic system of CLAAS 742
Before transporting the baler 751
Bale discharge 761
Installing the bale discharge 761
Ramp setting to signal bale ejection 765
8 Setting up the baler
Pick-up 811
Pick-up, transport and work positions 811
Adjusting the working height of the pick-up
(pick-up without gauge wheels) 811
Adjusting the working height of the pick-up
(pick-up with gauge wheels) 811
Support wheels 812
Pick-up crop guard 812
Short crop baffle 812
Roller crop guard 813
Adjusting the roller crop guard 814
Adjusting the roller crop guard where there are
problems with the bale material feed 815
Driving the baler with the roller crop guard 815
Blockage in the roller crop guard 816
Contents
212 BA ROLLANT 240 – 250 – 254 – 255 – 000 299 105 4
Contents
Cutting unit (ROLLANT 250/254/255 RC) 816
Blanking knives 817
Installing and removing the knives 817
Locking the knives 818
Knife – blanking knife holder (option) 818
Hydraulic baling pressure pre-adjustment 818
Adjusting the baling pressure with a pivoting segment 819
Spring tension adjustment 819
Safety lock for the tailgate 8110
Ladder (for baling with net wrapping) 8110
Wrapping 821
Net wrapping 821
Inserting the net 821
ROLLANT 240/250 with twine and net wrapping
(Standard) 826
ROLLANT 254/255 with twine and net wrapping
(Standard) 827
ROLLANT 254/255 with twine and net wrapping
(High Convenience) 827
Engaging the drive for net wrapping
ROLLANT 240/250/254/255 with standard operation: 828
Disengaging the twine wrapping drive
ROLLANT 240/250/254/255 with standard operation: 828
V-belt drive for net wrapping
ROLLANT 240/250/254/255 with standard controls: 828
Setting the number of net wraps 829
Double twine wrapping 8210
Twine box 8210
Threading the twine 8210
Threading the twine ROLLANT 240/250/254/255
with standard controls 8211
Threading the twine ROLLANT 254/255 with
CLAAS Control Terminal 8212
Adjusting the twine wrap on the outer edges
of the bale 8213
Turn in the twine deflector 8213
Engaging the drive for the twine wrapping mechanism
ROLLANT 240/250/254/255 with standard controls: 8213
Disengaging the drive of the net wrapping mechanism
ROLLANT 240/250/254/255 with standard controls: 8214
Setting the number of twine wraps
ROLLANT 240/250/254/255 with standard controls: 8214
Discharging bales without the bale discharge unit
Only for ROLLANT 240/250/254/255 with
standard controls: 8215
Reel 831
9 Operation
Balers with standard Controls (ROLLANT 240/250) 911
Automatic twine and net wrapping 912
Manual net wrapping 913
Wrapping ends 913
Discharging bales 914
Bale counter 915
Switch position with net wrapping 915
Switch position with double twine wrapping 915
Manual override of automatic wrapping operation 916
Delay time for automatic net wrapping 917
Checking the delay time 917
Setting the delay time 918
Activate manual net wrapping 919
Blockages 921
Cam-type cut-out clutch – universal drive shaft
(optional equipment) 921
Rotor reverse, manual 922
Rotor reverse rotation device, hydraulic (from tractor)
(optional fitting for ROLLANT 250/254/255 with rotor
and standard operation) 923
Cutting unit 924
Engaging the knives 924
Disengaging the knives 924
Switch position 924
Standard operation baling (ROLLANT 254/255) 925
Starting operation of the round baler 926
Automatic wrapping 927
Binding and ejecting bales 927
Laying down the bales 928
Bale counter 928
Round baler with net wrapping 929
Round baler with twine and net wrapping 929
Round baler with twine wrapping 929
Manual override of automatic wrapping 9210
Trigger early wrapping 9210
Delaying the wrapping process 9210
Setting the delay period to automatic net binding 9211
Cutting facility (ROTO CUT) 9211
Swashing the knives in 9211
Swashing the knives out 9211
Adjusting the volume of the audible warning signal 9212
10 Control-Terminal
Baling with the high convenience operation
(optional for ROLLANT 254/255) 1011
Control-Terminal – overview 1012
Status display 1013
Setting the type of wrapping 1014
Start wrapping cycle manually 1014
Delay wrapping cycle 1014
Pick-up up / down (without floating position) 1014
Pick-up in float position / up 1015
Engage / disengage knives 1015
Rotor reverse 1015
Open / close tailgate 1016
Job data 1021
Settings 1031
Set number of wraps 1031
Call up »User settings« submenu 1032
Making user settings 1032
Setting the delay time until the start of automatic
or manual wrapping 1033
Engaging / disengaging automatic tailgate operation 1034
Manual override of automatic tailgate operation 1034
Recharge pressure 1035
Clean knives 1035
Select language 1036
Bale wrapper 1036
Counter 1041
Daily and overall counter 1041
000 299 105 4 – BA ROLLANT 240 – 250 – 254 – 255 213
Contents
Reset maintenance display 1042
Reset daily counter 1042
Special counter 1043
Start special counter 1043
Correct bale count 1044
Reset job 1044
Fault display 1051
Error display in text mode 1051
Switch off warning signal 1052
Delete fault 1052
Application example 1061
11 CLAAS COMMUNICATOR
Overview – CLAAS COMMUNICATOR
(ROLLANT 255 optional) 1111
Switching on the Claas Communicator 1112
Overview – Claas Communicator 1113
Incremental encoder and keys 1114
Incremental encoder 1114
Softkeys 1114
Navigational keys for the menu 1114
Main menu 1115
Application menu 1116
Work functions 1116
Information window in the application menu 1117
Setup menu 1117
Functions in the settings menu 1117
Functions with set parameters 1117
Counter menu 1118
Main menu 1118
Display window current job 1118
Fault menu 1119
System information menun 1119
Operator settings 1121
Select type of wrapping 1121
Setting the number of net windings 1122
Setting the twine length 1122
Setting the delay between end of baling and start of
net wrapping 1123
Setting the automatic opening of the tailgate 1124
Setting the recharging of the baling pressure in the
hydraulic cylinder 1125
Knife cleaning sequence 1126
Settings in the counter menu 1131
Selecting job orders 1131
Resetting the work record counter 1131
Resetting the daily counter 1132
Resetting the service display 1132
Fault display 1141
Main menu »Service« 1151
Opening the service menu 1151
System information menu 1152
Image adjustment menu 1153
Setting the contrast 1153
Setting the brightness 1153
Time and date menu 1154
Setting the time or date 1154
Memory management menu 1155
Administration of the saved projects 1155
Reduce conflicts between the baler and the tractor 1156
Language selection menu 1157
Setting the language 1157
Aux menu 1158
Pre-settings 1161
Pick-up function 1161
Pick-up 1161
Activate cutting unit 1162
Checking the position of the cutting unit 1163
Standard machines: 1163
Cutting unit active 1163
Cutting unit deactivated 1163
Recharging the cylinder pressure starting with the
first bale 1164
Process for activating the function starting with the
first bale 1164
Turn rotor back 1165
Baling and wrapping 1166
Automatic twine wrapping 1166
Automatic net wrapping 1167
Manual wrapping – twine wrapping and net wrapping 1168
Bale output 1169
Automatic opening of tailgate 1169
Opening the tailgate manually 1169
Fault in the bale chute 11610
States of the baler 11611
Twine wrapping without recharging the pressure 11611
Net wrapping without recharging the pressure 11613
12 Faults and remedies
Faults, Cause or remedy 1211
Twine wrapping 1211
Net wrapping 1212
13 After use
Unhitching the baler 1311
Wheel chocks 1311
Parking support 1311
Control box 1312
Standard operation 1312
Control panel (ROLLANT 254/255 optional) 1312
Claas Communicator (ROLLANT 254/255 optional) 1313
Removing the hydraulic hoses and cables 1313
Propshaft 1313
Castor gauge wheels (ROLLANT 250/254/255) 1314
14 Maintenance
Important notes on maintenance 1411
General notes on maintenance 1411
Maintenance and lubricant charts 1421
Maintenance table 1421
Lubricants table 1422
Drive system 1431
Shearing bolt on main drive
(optional for ROLLANT 240/250/254) 1431
Shear bolt pick-up drive 1431
Angle drive gearbox 1432
Adjusting the tension of the drive chains 1433
Tensioning the pick-up drive chain 1434
214 BA ROLLANT 240 – 250 – 254 – 255 – 000 299 105 4
Contents
Adjusting the chain tensioner 1434
Spring-loaded cylinder for bale forming roller drive –
tailgate 1435
Spring-loaded cylinder for the bottom bale forming
roller drive 1435
Adjusting the spring-loaded cylinder for the front bale
forming roller drive 1435
Adjustment of tension springs 1436
Adjusting the tension spring for the net roll tensioning
clamp (Adjustment done without net roll) 1436
Tension spring (F)
(Adjustment done without net roll) 1436
Adjusting the tension spring for the net brake 1436
Adjusting the pressure springs for the pressure roller 1437
Adjusting the tensioning device for the net knife 1437
Adjusting the twine tensioner 1437
Adjusting the twine knife control 1438
Lubrication system 1441
Automatic chain lubrication 1441
Mechanical lubrication of the central chain
(Rollant 254/255 – Option) 1442
Overview of the mechanical lubricating pump 1442
Making adjustments to the mechanical
lubricating pump 1442
Lubricant 1443
Bearings to be greased and main lubrication installation
(at ROLLANT 254/255 – option) 1443
Automatic central lubrication of the bearing
(Rollant 254/255 – Option) 1444
Overview 1444
Adjusting the flow rate 1444
Setting the stop on the grease pump 1445
Filling the grease container 1445
Cutting unit 1451
Adjusting the height of the cutting knives
(ROLLANT 250/254/255 RC) 1451
ROLLANT 254/255 – from 75400181/74802194 1451
Hydraulic oil filter (machine with filter system) 1461
Bleed valve combination with pressure limiting valve 1462
Equipment 1471
Fire extinguisher (Rollant 254/255 optional) 1471
Clean the rollers (Rollant 254/255) 1471
Tyres 1481
Check tight fit of wheel nuts 1481
Monitoring intervals 1481
Procedure: 1481
Setting (locking) the bearing clearance 1481
Proposals for winter storage 1491
15 Lubrication plan
Lubricants and notes 1511
16 Glossary

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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