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Claas Rollant 250 Rollant 250 Roto Cut Repair Manual – PDF DOWNLOAD
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Claas Rollant 250 Rollant 250 Roto Cut Repair Manual – PDF DOWNLOAD
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Description
Claas Rollant 250 Rollant 250 Roto Cut Repair Manual – PDF DOWNLOAD
DESCRIPTION:
Claas Rollant 250 Rollant 250 Roto Cut Repair Manual – PDF DOWNLOAD
GENERAL:
Introduction :
This CLAAS REPAIR MANUAL is to assist in preserving the permanent working order and therefore the high value of your CLAAS round baler by careful maintenance and service. Experience gathered by both our service engineers and factory staff has been compiled in this REPAIR MANUAL.
- The figures explain the procedure of repairs and the text describes the different adjustments to be made, the use of CLAAS special tools etc. The illustrations included in support to the explanations show the sequence of major repairs so that minor repairs can easily be followed.
- The CLAAS REPAIR MANUAL is filed in a folder which allows to insert supplementary pages as issued following technical developments and to always have an updated manual at hand for reference. To be sure, always compare settings and filling capacities with specifications stated in the current Operator’s Manual which applies to the machine.
TABLE OF CONTENTS:
Claas Rollant 250 Rollant 250 Roto Cut Repair Manual – PDF DOWNLOAD
Contents................................................................................. 3 General information...................................................................... 5 General.............................................................................. 7 Introduction..................................................................... 7 Introduction to the CLAAS REPAIR MANUAL.......................................... 8 Key to symbols................................................................... 9 Safety rules......................................................................... 11 Important information............................................................ 11 Identification of warning and danger signs....................................... 12 Correct use of the round baler................................................... 12 General safety and accident prevention regulations.............................. 12 Leaving the round baler.......................................................... 12 Service.......................................................................... 13 Basic rule....................................................................... 13 General repair information........................................................... 15 Reason of damage................................................................. 15 Spare parts...................................................................... 15 Transmission..................................................................... 15 Tensioning the steel roller chains............................................... 15 Taper ring fasteners............................................................. 15 Installation:................................................................ 15 Removal:..................................................................... 15 Self-locking bolts............................................................... 15 Liquid locking compound.......................................................... 15 Correct application:......................................................... 15 Correct installation of lock collar bearings..................................... 16 Correct installation of adapter sleeve bearings.................................. 16 Tightening the bearing:...................................................... 16 Loosening the bearing:....................................................... 16 Ferrule fittings on hydraulic lines.............................................. 16 Pre-assembly:................................................................ 16 Installation:................................................................ 16 Re-installation:............................................................. 17 Ferrule fitting leaks:....................................................... 17 Progressive ring fittings on hydraulic lines..................................... 17 Pre-assembly:................................................................ 17 Installation:................................................................ 17 Progressive ring fitting leaks:.............................................. 17 Taper fittings on hydraulic lines................................................ 17 Montage:..................................................................... 17 Welding.......................................................................... 17 Some advice for speedy and correct repair work:.................................. 18 Tightening torques................................................................... 19 Bolts............................................................................ 19 Hydraulic screw fittings......................................................... 20 Specifications....................................................................... 21 Lubricants chart................................................................. 21 Drives................................................................................... 23 Universal Drive Shaft................................................................ 25 Disassembling the universal drive shaft half (tractor side)...................... 25 Assembling the universal drive shaft half (tractorside)......................... 28 Disassembling the universal drive shaft half (machine side)...................... 31 Assembling the universal drive shaft half (machine side)......................... 32 Disassembling the cam-type cut-out clutch........................................ 35 Assembling the cam-type cut-out clutch........................................... 36 Angle drive, intermediate drive...................................................... 39 Removing the angle drive......................................................... 39 Disassembling the angle drive................................................ 40 Angle drive (540 rpm), disassembled:..................................... 43 Assembling the angle drive................................................... 45 Installing the angle drive....................................................... 52 Drive Diagram........................................................................ 57 Drives, left-hand side........................................................... 57 Drives, right-hand side.......................................................... 58 Drive chains, left-hand side......................................................... 59 Removing the roller drive (top).................................................. 59 Installing and tensioning the roller drive (top)................................. 61 Removing the roller drive (front)................................................ 64 Installing the roller drive (front).............................................. 65 Removing the cutting rotor/feed rotor drive...................................... 67 Installing and adjusting the cutting rotor/feed rotor drive...................... 68 Removing the drive of rollers 1, 2 and 16........................................ 69 Installing and adjusting the drive of rollers 1, 2 and 16........................ 70 Removing the pick-up drive (left)................................................ 71 Installing the pick-up drive (left).............................................. 72 Removing the intermediate drive of pick-up drive on rotor machines............... 75 Installing the intermediate drive of pick-up drive on rotor machines............. 76 Drive chains/drive belts on right-hand side.......................................... 79 Removing the feed auger drive (right)............................................ 79 Installing the feed auger drive (right).......................................... 79 Removing the tailgate roller drive............................................... 80 Installing the tailgate roller drive............................................. 81 Removing and disassembling the tying drive....................................... 84 Assembling and mounting the tying drive.......................................... 86 Removing and installing the net wrapping/ twine wrapping drives.................. 89 Pick-up / Rollers........................................................................ 93 Pick-up lift......................................................................... 95 Removing the hydraulic pick-up lift.............................................. 95 Installing the hydraulic pick-up lift............................................ 96 Pick-up..............................................................................101 Removing the gauge wheel.........................................................101 Disassembling the gauge wheel................................................101 Gauge wheel, disassembled....................................................103 Assembling the gauge wheel.......................................................104 Removing the short crop baffle...................................................105 Installing the short crop baffle.................................................106 Replacing the spring tine........................................................106 Removing the pick-up and auger...................................................106 Pick-up and auger, disassembled..............................................107 Installing the pick-up and auger.................................................108 Replacing the left-hand drive shaft lock collar bearing..........................109 Replacing the right-hand drive shaft lock collar bearing.........................110 Removing the pick-up.............................................................111 Mounting the pick-up.............................................................112 Removing the cam track...........................................................113 Removing the guide rollers.......................................................115 Removing the tine carrier........................................................116 Removing the drive shaft.........................................................116 Pick-up, disassembled........................................................117 Mounting the tine carrier........................................................119 Mounting the cam track...........................................................119 Cutting/feed unit....................................................................121 Removing the cutting rotor/feed rotor............................................121 Disassembling the cutting rotor/feed rotor...................................122 Cutting rotor/feed rotor, disassembled.......................................124 Assembling the cutting rotor/feed rotor......................................125 Installing the cutting rotor/feed rotor..........................................125 Removing the scraper of cutting rotor/feed rotor.................................128 Installing the scraper of cutting rotor/feed rotor...............................128 Removing the knife shaft.........................................................129 Knife shaft, disassembled....................................................131 Installing the knife shaft.......................................................132 Rollers..............................................................................135 Removing roller 3................................................................135 Roller 3, disassembled.......................................................139 Installing roller 3..............................................................140 Removing roller 11...............................................................143 Remove tailgate..............................................................143 Roller 11, disassembled......................................................145 Installing roller 11.............................................................146 Swinging segment.....................................................................149 Removing the swinging segment....................................................149 Disassembling the swinging segment...........................................150 Assembling the swinging segment..............................................152 Installing the swinging segment..............................................157 Removing the hydraulic backwinder....................................................161 Hydraulic backwinder, disassembled...............................................162 Mounting the hydraulic backwinder................................................163 Replacing the mechanical backwinder..............................................167 Twine and net wrapping...................................................................169 Twine Wrapping.......................................................................171 Removing the twine wrapping unit.................................................171 Removing the cutting unit........................................................172 Removing the deflector...........................................................173 Disassembling the twine wrapping unit........................................173 Disassembling the cutting unit...............................................176 Twine wrapping unit, disassembled (layout and control):..................178 Twine wrapping unit, disassembled (twine brake):.........................179 Garnbindung zerlegt (Garnführung):.......................................180 Twine wrapping unit, disassembled (deflector):...........................182 Assembling the cutting unit..................................................183 Assembling the twine wrapping unit...........................................184 Installing the deflector.........................................................189 Installing the cutting unit......................................................191 Mounting the twine wrapping unit.................................................193 Net wrapping.........................................................................197 Removing the net wrapping unit...................................................197 Disassembling the net wrapping unit..............................................199 Net wrapping unit, disassembled (net roll brake):............................204 Net wrapping unit, disassembled (layout and pressureroller):................205 Net brake unit, disassembled (roller and knife):.............................206 Net wrapping unit, disassembled (knife pre-stressing – standard version):....207 Assembling the net wrapping unit.................................................209 Mounting the net wrapping unit...................................................216 Machine housing..........................................................................223 Tailgate.............................................................................225 Removing the tailgate............................................................225 Mounting the tailgate............................................................227 Hydraulic system – Electric system.......................................................231 Valve combination....................................................................233 Checking the tightness of tailgate valve combination and hydraulic cylinder......233 Removing the valve combination...................................................234 Disassembling the valve combination..........................................235 Valve combination, disassembled..............................................236 Assembling the valve combination.............................................237 Removing the 4/3-way valve with circulation shut-off valve.......................238 Disassembling the 4/3-way valve with circulation shut-off valve..............238 Assembling the 4/3-way valve with circulation shut-off valve.....................239 Mounting the 4/3-way valve with circulation shut-off valve.......................240 Removing the NG2 solenoid valve..................................................241 Disassembling the NG2 solenoid valve.........................................241 NG 2 solenoid valve, disassembled............................................243 Assembling the NG2 solenoid valve................................................244 Mounting the NG2 solenoid valve..................................................246 Hydraulic cylinders..................................................................247 Removing and installing the hydraulic cylinders..................................247 Disassembling the hydraulic cylinders........................................248 Hydraulic cylinder, disassembled:........................................249 Assembling the hydraulic cylinders...............................................250 Disassembling the hydraulic cylinder (knife lift)............................252 Hydraulic cylinder, disassembled:........................................252 Assembling the hydraulic cylinder (knife lift)...................................252 Index....................................................................................255 Index................................................................................257 A................................................................................257 B................................................................................257 C................................................................................257 D................................................................................257 F................................................................................257 G................................................................................257 H................................................................................257 I................................................................................257 K................................................................................257 L................................................................................257 M................................................................................257 N................................................................................258 P................................................................................258 R................................................................................258 S................................................................................258 T................................................................................258 U................................................................................258 W................................................................................258
IMAGES PREVIEW OF THE MANUAL:
CLAAS ROLLANT 250 ROLLANT 250 ROTO CUT REPAIR MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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