CLAAS ROLLANT 255 RC UNIWRAP Operator’s Manual – PDF DOWNLOAD

Description

CLAAS ROLLANT 255 RC UNIWRAP Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

CLAAS ROLLANT 255 RC UNIWRAP Operator’s Manual – PDF DOWNLOAD

INTRODUCTION 

These operating instructions provide details on the application, adjustment and operation of the combined round baler and bale wrapper. ROLLANT 255 RC UNIWRAP Follow the tips for the correct care and maintenance of your machine so that it will always remain in working order and to ensure a long service life for the round baler. Have your machine inspected by your CLAAS workshop immediately after the harvest to prepare it for the winter as is recommended in this manual. Neglecting the maintenance or improper operation can lead to lower performance and loss of time. Compliance with instructions for use and mainteance will ensure you high performance of your equipment as you will bebefit from our experience and techniques in harvesting
TABLE OF CONTENTS:

CLAAS ROLLANT 255 RC UNIWRAP Operator’s Manual – PDF DOWNLOAD

Introduction
Introduction 111
Contents
General information
Road traffic 311
Important Information 321
Identification Plate/Serial Number 331
Identification plate (baler) 331
Serial number (baler) 331
Identification plate (bale wrapper) 332
Serial number (bale wrapper) 332
Safety rules
Safety Rules 411
Marking of warning and danger notes 411
Correct usage 411
General safety- and accident prevention regulations 411
Machines hitch 413
PTO 413
Hydraulic system 413
Tires/brakes 414
Maintenance 414
Noise level of machines at work, information “D” 414
Safety decals with pictograms 421
Technical specifications
Rollant 255 Roto Cut Uniwrap 511
Baler 511
Feeder mechanisms 511
Bale wrapper 513
Hydraulic system required on the tractor 513
Flow rate of hydraulic oil 514
Safety Features 515
Bale wrapper 515
6
Description and functions
Baler 611
Transmission of power 611
Cam-type cut-out clutch – articulated shaft 611
Pickup drum 611
Cutting unit 612
Hydraulic rotor reversing unit 612
Bale chamber 612
Binding process 613
Wrapper 621
Bale overlap 621
Wrapping modes 621
Wrapping process 622
Vehicle electric lighting 623
Electrical unit electrical system 623
Control box 624
Stop button/Emergency stop switch 624
Safety arm 624
Hydraulic control block 624
Remove plate (F) to get to the hydraulic control block
(from machine no 72601330) 625
Tipping body 625
Wrapping table 626
Wrapper arm 626
Film cutting knives 628
Holder for replacement film rolls 628
Foil roller box
(from Machine No 72601330) 628
Brake system 629
Bale discharge belt (option) 6210
Principle 6210
Travelling on public roads 6210
Pre-stretcher 82 % 6211
Bale material-accumulation protection shaft 6211
Video camera and worklight (optional) 6211
Bale rotater (optional) 6211
7
Prior to operation
Check and observe Before using the machine 711
Hook-up baler with bale wrapper 721
Hitching to the clevis or swinging drawbar with
a safety nut 721
Tightening torque for bolts and nuts 722
Attaching to the swinging drawbar with a counter nut 723
Adjusting the length of the drawbar fork arms 723
Adjusting the hitch eye 724
Attaching to the jaw-type hitch with a counter nut 725
Adjusting the drawbar fork arms 725
Adjusting the hitch eye 726
Hitch eye 727
Before hitching the baler 727
Jack stand 727
Fitting the rubber buffer 727
After hooking up the baler 727
Connecting the universal drive shaft to the tractor 728
Shortening the propeller shaft 729
Attaching the universal drive shaft to the tractor 7210
Connecting the brake hoses 7211
Air Brakes 7211
Manoeuvring the bale wrapper without air
activated brake 7211
Parking brake 7212
Electrical 731
Control terminal (Control base) 731
CLAAS COMMUNICATOR 731
Power supply 732
Lighting 733
Open the shut off valve of the tipping body 734
Before transport 735
Hydraulics 741
Connections on the tractor 741
Tractor with hydraulics system and constant delivery
rate or load sensing system without “Power-Beyond” 741
Tractor with hydraulic system and constant pressure 742
212 ROLLANT 255 RC UNIWRAP – 000 297 600 6
Contents
Tractor with load sensing and a “Power-Beyond”
pressure connection 744
8
Setting up the baler/bale wrapper
Pick-up 811
Pick-up, transport and work positions 811
Adjusting the working height of the pick-up 811
Adjusting the working height of the pick-up 811
Pick-up wheels 811
Pick-up crop guard 812
Short crop baffle 812
Roller crop guard 813
Adjusting the roller crop guard 813
Adjusting the roller crop guard where there are
problems with the bale material feed 814
Driving the baler with the roller crop guard 814
Blockage in the roller crop guard 815
Cutting unit 816
Blanking knives 816
Installing and removing the knives 817
Locking the knives 817
Knife – blanking knife holder (option) 817
Hydraulic baling pressure pre-adjustment 821
Adjusting the baling pressure with a pivoting segment 821
Spring tension adjustment 821
Safety lock for the tailgate 822
Ladder 822
Net wrapping 831
Recommendation 831
Inserting the net 831
Setting the number of full net wrappings 835
V-belt drive for net wrapping 835
Double twine wrapping 835
Twine box 835
Threading the twine 836
Threading the twine ROLLANT 255 with
CLAAS Control Terminal 837
Adjusting the twine wrap number at twine box level 838
Balers with twine and net binding 838
V-belt drive for twine wrapping 838
Bale wrapper 841
Recommandations 841
Bracket for the replacement roll of film 841
Foil roller box 841
Putting a film roll in the stretcher 842
Placing the film in the film cutter 843
Bale overlap adjustment 844
Up to machine No72601046 844
Removing the bale wrapper 845
8410
8410
9
Operation of the control terminal and the
wrapper control unit
Introduction 911
Control terminal 911
Switching on the control terminal 911
Control Terminal – Overview 913
Display 914
Binding and discharching the bales 921
Setting the type of wrapping 921
Automatic twine and net wrapping 921
Automatic twine wrapping 921
Automatic net binding 921
Start wrapping cycle manually 922
Delay wrapping cycle 922
Binding process completed 922
Discharging bales 922
Dumping bales 923
With an attached bale wrapper 923
Without a bale wrapper 923
Open/close tailgate 923
Raise/lower pickup (without floating position) 923
Engage/disengage knives 924
Blockages 924
Cam-type cut-out clutch – universal drive shaft 924
Rotor reverse 924
Procedure 925
Job Data 931
Meaning of the most important symbols 932
Meaning of the most important symbols 934
Settings 941
Setting the number of wrappings to be made
by the bale wrapper 941
“User settings” submenu display 942
User settings 942
Setting the delay time until the start of automatic
or manual net wrapping 942
Automatic tailgate opening setting 943
Manual tailgate opening 943
Reload pressure 943
Clean knives 944
Select language 944
“Wrapper” menu 945
Counter 951
Daily and total counter 951
Reset maintenance display 951
Reset daily counter 952
Special counter 952
Start special counter 952
Correct bale count 953
Reset job 953
Fault display 961
Error display in text mode 961
Switch off warning signal 962
Delete fault 962
Bale wrapper 971
Manual control of the discharging/wrapping processes 971
Manual control Start/Stop 971
Selecting parameters 972
10
CLAAS COMMUNICATOR
Baler with Claas Communicator control box 1011
Switching on the CLAAS COMMUNICATOR 1012
Overview – CLAAS COMMUNICATOR 1013
Incremental encoder and keys 1014
ROLLANT 255 RC UNIWRAP – 000 297 600 6 213
Contents
Incremental encoder 1014
Selector switches 1014
Navigational keys for the menu 1014
Main menu 1015
Application menu 1016
Functions in the application menu 1016
Information window in the application menu 1017
Setup menu 1017
Opening the adjustment sub-menu 1017
Setting up the baler 1018
Bale wrapper settings 1018
Work mode of bale wrapper 1018
Counter menu 1019
Main menu 1019
Display window current job 1019
Fault menu 1019
System information menu 10110
Operator settings 1021
Setting up the baler 1021
Select type of wrapping 1021
Setting the number of net windings 1022
Setting the twine length 1023
Setting the delay between end of baling and start
of net wrapping 1023
Setting the automatic opening of the tailgate 1024
Setting the recharging of the baling pressure in
the hydraulic cylinder 1025
Cleaning of cutting blades 1026
Activating the bale wrapper 1027
Bale wrapper settings 1028
Selecting the »Operating mode of the wrapper« 1028
Bale chute 1029
Setting the number of foil layers 10210
Settings in the counter menu 1031
Selecting job orders 1031
Resetting the work record counter 1031
Resetting the daily counter 1032
Resetting the service display 1032
Fault display 1041
Main menu »Service« 1051
Opening the service menu 1051
System information menu 1052
Image adjustment menu 1053
Setting the contrast 1053
Setting the brightness 1053
Time and date menu 1054
Setting the time or date 1054
Memory management menu 1055
Administration of the saved projects 1055
Reduce conflicts between the baler and the tractor 1056
Language selection menu 1057
Setting the language 1057
Aux menu 1058
Pre-settings 1061
Pick-up function 1061
Pick-up 1061
Activate cutting unit 1062
Check the position of the cutting facility using a sensor 1063
Standard machines
Up to machine no 72601046 except 72600863
to 72600872 1063
Cutting unit active
From machine no 72601047 and machine
no 72600863 up to 72600872 1063
Cutting unit deactivated
From machine no 72601047 and machine
no 72600863 up to 72600872 1063
Recharging the cylinder pressure starting
with the first bale 1064
Process for activating the function starting
with the first bale 1064
Turn rotor back 1065
Baling and wrapping 1066
Automatic twine wrapping 1066
Automatic net wrapping 1067
Manual wrapping – twine wrapping and
net wrapping 1068
Bale output on wrapper 1069
Automatic opening of tailgate 1069
Opening the tailgate manually 1069
Wrapping and bale output 10610
Wrapping 10610
Automatic bale output 10611
Manual bale output 10611
Bale output with bale grouping 10612
Direct bale output without wrapping 10612
Worklight (optional) 10613
States of the baler 10614
Twine wrapping without recharging the pressure 10614
Net wrapping without recharging the pressure 10616
Net wrapping including recharging the pressure 10617
States of the wrapper 10618
11
Bale wrapper operation
Automatic monitoring 1111
Wrapper program steps 1111
Uniwrap control unit – Overview 1111
Wrapping work cycle 1113
Increasing the number of wrapper arm rotations 1113
Resuming an interrupted wrap cycle 1114
Discharging wrapped bales 1114
Automatic bale discharge 1114
Manual bale discharge 1115
Fault reports 1115
Tailgate manual opening to complete
a wrapping cycle 1116
Worklight (optional) 1116
Adjustable menus 1121
Menus 1121
Adjustable parameters 1121
Setting the operating mode 1121
Language selection 1122
Sensor test 1122
Setting the film release time 1125
Total counter zero reset 1125
Daily counter zero reset 1125
Setting bale discharge 1126
214 ROLLANT 255 RC UNIWRAP – 000 297 600 6
Contents
Setting the number of wrapper arm turns 1126
Start/Stop keys 1126
Manual control 1131
Starting a new wrapping cycle and
discharging bales 1131
Manual raising/lowering of the tipping body 1131
Manual raising/lowering of the wrapping table 1131
Manual opening/closing of the film cutting knives 1132
Manual wrapper arm rotation 1132
12
Faults and remedies
Twine binding 1211
Net binding 1212
13
After using the baler
After using the baler 1311
Remove the control terminal 1311
Control panel (ROLLANT 255 optional) 1311
Claas Communicator (option) 1311
Disconnection of hydraulic hoses and cables 1312
Detach the universal drive shaft 1313
Putting on the parking brake 1313
Hydraulic brake 1313
Air brake 1314
Place wheel chocks 1314
Unhitching the baler with bale wrapper 1314
Removing the roll of film 1315
Cleaning the stretcher 1315
Storing of film rolls 1315
Cleaning the baler 1316
Round bale transport 1316
Storage of round bales 1316
14
Maintenance
Important maintenance instructions 1411
Hydraulic safety lock for the tailgate 1411
Wheels/tires 1411
Hydraulic system 1411
Lubrication 1411
Cutting unit 1412
Brakes 1412
Air brake 1412
Welding 1412
Proposals for winter storage 1412
Lubricants table 1421
Maintenance table 1431
Drive system 1441
Shear bolt pickup drive 1441
Rotor return drive unit shear bolt 1441
Angle drive gearbox 1442
Checking the oil level 1443
Gearbox – wrapper arm 1444
Tightening up the fastening bolts 1444
Re-tightening the drive chains 1444
Tightening the pickup drive chain
(left hand side) 1445
Tightening the drive chain for the cross conveyor
auger (right hand side) 1445
Adjusting the chain tensioner 1445
Spring-loaded cylinder for bale forming roller
drive–tailgate 1445
Spring adjustment for bale forming roller lower drive 1446
Spring adjustment for bale forming roller front drive 1446
Springs 1451
Tightening the tension spring for the net
roll tensioning clamp 1451
Tightening the tension spring (F) 1451
Adjusting the tension spring for the net brake 1451
Adjusting the pressure springs for the pressure roller 1452
Adjusting the twine tensioner 1452
Adjusting the twine tensioner 1452
Adjusting the twine knife control 1453
Lubrication systems 1461
Automatic chain lubrication 1461
Mechanical lubrication of the central chain (Option) 1461
Overview of the mechanical lubricating pump 1461
Making adjustments to the mechanical
lubricating pump 1462
Lubricants 1462
Central lubrication system for lubricatable
bearings (optional) 1463
Automatic central lubrication of the bearing (Option) 1463
Overview 1463
Adjusting the flow rate 1464
Setting the stop on the grease pump 1464
Filling the grease container 1465
Cutting unit 1471
Hydraulic oil filter 1481
Fire extinguisher (Rollant 255 optional) 1482
Clean the rollers (Rollant 255) 1482
Brakes/Tires 1491
Air brakes 1491
Pneumatically-controlled filter 1491
Cleaning the screen filters 1491
Draining the air reservoir 1492
Brake cylinder 1492
Adjusting the brake lever 1492
Brake linings 1492
Tires 14101
Wheel nut tightening check 14101
Checking the bearing clearance of the wheel hub 14101
Adjusting the bearing play 14101
Flat belts 14111
Fitting on the flat belts 14111
Repairing the flat belts 14111
Repair set 14111
Bale wrapper adjustments 14121
Adjusting the safety arm 14121
Adjusting the sensors on the wrapper arm 14121
Film cutting knives, protective plate for the stretchers 14122
Stretcher 14122
Sensor “bale in the tipping body” 14123
Sensor “tipping body is down” 14123
Tipping body roller 14123
ROLLANT 255 RC UNIWRAP – 000 297 600 6 215
Contents
Wrapping table limit switch 14124
Wrapping table sensor 14124
Opening angle of the film cutting knives 14125
Film cutting knives 14125
15
Lubrication plan
IMAGES PREVIEW OF THE MANUAL:

CLAAS ROLLANT 255 RC UNIWRAP OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M