Claas ROLLANT 454 – 455 ROLLANT 454 – 455 Uniwrap Repair Manual – PDF DOWNLOAD

Description

Claas ROLLANT 454 – 455 ROLLANT 454 – 455 Uniwrap Repair Manual – PDF DOWNLOAD

DESCRIPTION:

Claas ROLLANT 454 – 455 ROLLANT 454 – 455 Uniwrap Repair Manual – PDF DOWNLOAD

The present Repair Manual is to assist in maintaining permanent machine availability. This ensures the high value of your machine by thorough care and service. Experience gathered by both our service engineers and factory staff has been compiled in this Repair Manual.

• The sequence of pictures shows the procedure of a repair. The text provides the necessary information about the adjustments to be made, the use of special tools etc.
• The illustrations included in support to the explanations show the sequence of major repairs so that minor repairs can easily be followed.
• which allows to insert supplementary pages as issued following technical developments and to always have an updated manual at hand for reference. To be sure, always compare settings and filling capacities with specifications stated in the current Operator’s Manual which applies to the combine harvester.

TABLE OF CONTENTS:

Claas ROLLANT 454 – 455 ROLLANT 454 – 455 Uniwrap Repair Manual – PDF DOWNLOAD

Contents 3
Introduction 4
General Information 4
Using the manual 4
Validity of manual 5
General repair instructions 6
Specifications 6
Reason of damage 6
Spare parts 6
Gearboxes 6
Welding Work 6
Tensioning the steel roller chains 6
Taper ring fasteners 7
Gib head key joints 7
Self-locking bolts with micro-encapsulated adhesive 8
Liquid locking compound 8
Lock collar bearing 9
Adapter sleeve bearing 9
Ferrule fittings on hydraulic lines 9
Progressive ring fittings on hydraulic lines 10
Taper fittings on hydraulic lines 11
Hydraulic hoses 12
Some advice for speedy and correct repair work 14
Torque settings 15
Tightening torques for metric standard threads 15
Tightening torques for metric fine threads 16
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861 17
Tightening torques for hydraulic screw fittings and air conditioner fittings with a sealing cone and O-ring DIN 3865 18
Tightening torques for hydraulic male connector DIN 3901 19
Tightening torques for direction-adjustable hydraulic male connectors ISO 6149-2 / ISO 11926-2 (3) 20
Tightening torques for hydraulic swivelling screw fittings 21
Tightening torques for hollow screws DIN 7643 22
Tightening torques of brake line screw fittings 23
Tightening torques for screw thread clamps 24
Wheel tightening torques 24
Specifications 25
Lubricants 25
CCN explanations 26
CCN (CLAAS Component Number) 26
General 26
Electric system standard 26
Hydraulic system standard 27
Safety 28
General information 28
Important notice 28
Identification of warning and danger signs 28
General safety and accident prevention regulations 29
Leaving the machine 29
Adjustment and maintenance work 29
Danger of injury due to escaping hydraulic liquid 30
Pressure accumulator 30
First aid measures 31
Jack up the machine 31
Putting the machine out of action 31
03 Chassis 32
03 10 Axle 32
Overview of stub axle 33
Removing a stub axle 35
Fitting a stub axle 36
Removing a wheel hub 37
Fitting a wheel hub 40
04 Brakes 43
04 10 Service brakes 43
Overview of brake mechanism 43
Removing a brake 44
Fitting a brake 45
Overview of pneumatic brake chamber 50
Removing a pneumatic brake chamber 51
Fitting a pneumatic brake chamber 52
Overview of pneumatic brake system 54
Removing the compressed air tank 55
Fitting the compressed air tank 56
Overview of hydraulic brake cylinder 57
Removing a hydraulic brake cylinder 58
Fitting a hydraulic brake cylinder 58
04 15 Parking brake 60
Overview of parking brake 60
Setting the parking brake 61
09 Hydraulic system 62
09 00 Hydraulic system General points 62
Hydraulic system damage 62
General rules 62
09 20 Valves 64
Overview of ROLLANT 455 and 455 Uniwrap baler hydraulic block 64
Main block (1) – Overview A 68
Main block (1) – Overview B 70
Electric block (2) – Overview 72
Control block (3) – Overview A 74
Control block (3) – Overview B 76
Overview of ROLLANT 454 and 454 Uniwrap baler hydraulic block 78
Control block (3) – Overview A 82
Control block (3) – Overview B 84
Overview of wrapper hydraulic block WITH anti-roll 86
Wrapper main block (1) – Overview A 90
Wrapper main block (1) – Overview B 92
Wrapper main block (1) – Overview C 94
Flow divider (2) – Overview 96
Wrapper control block WITH anti-roll (3) – Overview 98
Cutter flow divider (4) – Overview 100
Wrapper controlled valves block (5) – Overview 102
Overview of wrapper hydraulic block WITHOUT anti-roll 104
Wrapper control block WITHOUT anti-roll (3) – Overview 108
Removing the baler hydraulic block 110
Fitting the baler hydraulic block 111
Removing the wrapper hydraulic block 113
Fitting the wrapper hydraulic block 115
Removing / Fitting a solenoid valve 116
Removing / Fitting a proportional solenoid valve 117
Removing / Fitting valve (7032) 117
Removing / Fitting valve (7060) 118
Calibrating the wrapping arm speed 119
Calibrate the hydraulic system protection valve (7190) 120
09 20 Special tool, valves 121
Checking and then setting the pressure limit valve 121
Extracting the hydraulic block components 121
Removing the seals and rings 121
10 Electric / electronic equipment 122
10 00 Special tools for electric system, general 122
Replacing terminals and connectors in the electric system 122
Diagnosis of electric components 122
Diagnosis of electric components 122
10 10 Central electric system 123
Overview of emergency stop U025 123
Removing the emergency stop 124
Fitting the emergency stop 125
10 12 Sensors / Modules 126
Overview of module A023 126
Removing the module 127
Fitting the module 127
Overview of tailgate position detector 128
Removing the sensor assembly 129
Disassembling the sensor assembly 129
Assembling the sensor assembly 130
Fitting the sensor assembly 132
Setting the sensor assembly 132
21 Feeder unit 134
21 25 Rotor 134
Overview of cutting frame sensor B067 134
Removing the cutting frame sensor 135
Fitting the cutting frame sensor 135
Setting the cutting frame sensor 136
Overview of cutting frame 137
Removing the cutting frame assembly 139
Disassembling the cutting frame assembly 144
Assembling the cutting frame assembly 146
Fitting the cutting frame assembly 149
Removing the pivoting floor 152
Fitting the pivoting floor 154
Overview of rotor scraper 157
Removing the rotor scraper 157
Fitting the rotor scraper 159
Overview of the blade frame 161
Removing a blade activation shaft 162
Fitting a blade activation shaft 162
Removing the blade tilting shaft 164
Disassembling a tilting lever 164
Assembling a tilting lever 165
Fitting the blade tilting shaft 166
Removing the blade locking shaft 166
Disassembling the blade locking shaft 167
Assembling the blade locking shaft 168
Fitting the blade locking shaft 169
Overview of rotor drive 171
Removing the rotor drive chain 172
Fitting the rotor drive chain 173
Removing the motor gear 175
Fitting the motor gear 176
Removing the rotor drive gear 177
Fitting the rotor drive gear 178
Removing the idle gear 179
Fitting the idle gear 180
Removing the tensioning gear 181
Disassembling the tensioning gear 182
Assembling the tensioning gear 182
Fitting the tensioning gear 183
Setting the rotor chain tension 184
Overview of blade activation cylinders 185
Removing the right-hand blade activation cylinder 187
Fitting the right-hand blade activation cylinder 188
Removing the left-hand blade activation cylinder 189
Fitting the left-hand blade activation cylinder 190
Overview of cutting frame cylinders 191
Removing the cutting frame cylinders 193
Fitting the cutting frame cylinders 194
Overview of roller 1 195
Removing roller 1 196
Fitting roller 1 197
46 Tying system 201
46 15 Net tying 201
Overview of net tying structure 201
Removing the net tying structure 201
Disassembling the net tying structure 203
Assembling the net tying structure 207
Fitting the net tying structure 213
Overview of box and net brake 215
Removing the box and net brake 216
Disassembling the box and net brake 217
Assembling the box and net brake 220
Fitting the box and net brake 226
Overview of cutter resetting spring cylinder 227
Removing the resetting cylinder 227
Disassembling the resetting cylinder 228
Assembling the resetting cylinder 229
Fitting the resetting cylinder 231
Overview of net runner 232
Removing the net runner 232
Fitting the net runner 233
View of tying system rubber roller drive 234
Removing the tying system drive 235
Fitting the tying system drive 237
View of tying clutch drive 241
Removing the clutch drive 242
Fitting the clutch drive 246
47 Bale wrapper 251
47 05 Tilting box 251
Overview of tilting box position sensor B211 251
Removing the tilting box sensor B211 252
Fitting the tilting box sensor B211 253
Setting the tilting box sensor B211 254
Overview of tilting box 256
Removing the tilting box 257
Disassembling the tilting box 259
Assembling the tilting box 262
Fitting the tilting box 265
Operating check on box bale presence sensor B102 268
Overview of tilting box hydraulic hoses 269
Overview of tilting box hydraulic cylinder 269
Removing the tilting box hydraulic cylinders 270
Fitting the tilting box hydraulic cylinders 272
47 10 Chassis 274
Overview of wrapper chassis 274
Removing the wrapper chassis 274
Fitting the wrapper chassis 277
47 15 Wrapping table 279
Overview of wrapping table sensor B210 279
Removing the wrapping table sensor 279
Fitting the wrapping table sensor 280
Setting the wrapping table sensor B210 281
Overview of wrapping table 283
Removing the wrapping table 283
Disassembling the wrapping table 285
Removing the bale twister supports (according to equipment) 286
Assembling the wrapping table 286
Fitting the bale twister supports (according to equipment) 287
Fitting the wrapping table 288
Overview of wrapping table rollers 290
Removing the wrapping table rollers 290
Fitting the wrapping table rollers 292
Overview of wrapping table belts 295
Removing the wrapping table belts 295
Fitting the wrapping table belts 296
Overview of wrapping table hydraulic hoses 298
Overview of wrapping table hydraulic cylinders 299
Removing the wrapping table hydraulic cylinders 299
Fitting the wrapping table hydraulic cylinders 300
Overview of wrapping table drive 302
Removing the wrapping table drive 302
Fitting the wrapping table drive 303
47 20 Bale twister 305
Overview of bale twister 305
Disassembling the bale twister 305
Assembling the bale twister 307
47 25 Support clamp 309
Overview of support clamp 309
Removing the support clamp 309
Fitting the support clamp 311
47 30 Wrapping arm 314
Overview of wrapping arm 314
Removing the wrapping arm 314
Fitting the wrapping arm 316
Overview of safety hoop 318
Removing the safety hoop 318
Fitting the safety hoop 319
Disassembling the safety hoop 319
Assembling the safety hoop 320
Setting the safety hoop stop 321
Setting the safety hoop activation sensor (Z091) 321
Removing the original position sensor (B106) 322
Fitting the original position sensor (B106) 322
Setting the original position sensor (B106) 322
Operating check on wrapping arm original position sensor (B106) 323
Overview of wrapping arm hydraulic hoses 325
Overview of wrapping arm hydraulic drive 325
Removing the wrapping arm hydraulic drive 326
Fitting the wrapping arm hydraulic drive 327
47 35 Drawing device 330
Overview of drawing device 330
Removing the drawing device 330
Disassembling the drawing device 331
Assembling the drawing device 337
Fitting the drawing device 344
Wrapping film unwinding sensors B109 operating check 345
47 40 Film cutter 346
Overview of film cutter 346
Overview of film cutter hydraulic hoses 347
Removing the film cutter 347
Disassembling the film cutter 348
Assembling the film cutter 349
Fitting the film cutter 351
Overview of film cutter cylinder 352
Removing the film cutter cylinder 352
Fitting the film cutter cylinder 352
47 45 Film roller holder 353
Overview of film roller holder 353
Removing the film roller holder 354
Fitting the film roller holder 358
Overview of film roller holder hydraulic hoses 364
Overview of film roller holder cylinder 364
Removing the film roller holder cylinder 365
Fitting the film roller holder cylinder 365
60 Crop output 366
60 40 Bale chute 366
Overview of bale discharge guide 366
Removing the bale discharge guide assembly 366
Fitting the bale discharge guide assembly 367
Overview of bale discharge guide hoses 369
Overview of bale discharge guide cylinder assembly 369
Removing the bale discharge guide hydraulic cylinders 370
Fitting the bale discharge guide hydraulic cylinders 371
75 Central lubrication system 372
75 10 Control valves 372
Overview of control valves 372
Control valve 1 374
Control valve 2, ROLLANT 454 and 454 Uniwrap 375
Control valve 2, ROLLANT 455 and 455 Uniwrap 376
Control valve 3, ROLLANT 454 and 454 Uniwrap 377
Control valve 3, ROLLANT 455 and 455 Uniwrap 378
Main control valve 379
75 15 Lubrication system / pipes 380
Overview of automatic lubrication pump 380
Removing the lubrication pump 381
Fitting the lubrication pump 382
Setting the lubrication pump flow 382
Removing the pump activation stop 383
Disassembling the pump activation stop 383
Assembling the pump activation stop 384
Setting the pump activation stop 385
Fitting the pump activation stop 386
Overview of chain lubrication system 387
Removing the chain lubrication pump 389
Disassembling the chain lubrication pump 390
Assembling the chain lubrication pump 393
Fitting the chain lubrication pump 394
Setting the chain lubrication pump 395
CCN (CLAAS Component Number) 397
Index 398

IMAGES PREVIEW OF THE MANUAL:

CLAAS ROLLANT 454 – 455 ROLLANT 454 – 455 UNIWRAP REPAIR MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V