Claas SCORPION 6030 COMPACT Operator’s Manual – PDF DOWNLOAD

Description

Claas SCORPION 6030 COMPACT Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Claas SCORPION 6030 COMPACT Operator’s Manual – PDF DOWNLOAD

Introduction
1.1 Operator’s Manual
Important notice on this Operator’s Manual

• This Operator’s Manual applies to the model 408-01 telehandler. It is primarily designated for the operator and provides instructions on the use, the adjustment, the operation and the maintenance of the machine. The operator must carefully read and understand the Operator’s Manual before starting up, servicing or repairing the machine. Pay particular attention
• to the “Safety Instructions” given in chapter 2. The Operator’s Manual must always be at hand at the place of use of the machine, and must therefore be kept in the storage compartment (net) behind the seat. Immediately replace an incomplete or illegible Operator’s Manual with a new one! In addition to the Operator’s Manual, observe and instruct the operator in all
• other generally applicable legal and other mandatory regulations relevant to accident prevention and environmental protection. CLAAS keep abreast of the latest technical developments and constantly improve their products. For this reason, we may from time to time need to make changes to diagrams and descriptions in this documentation which do not reflect
• products which have already been delivered and which will not be implemented on these machines. Technical data, dimensions and weights are given as an indication only. Responsibility for errors or omissions not accepted. Please contact your dealer if you require more information on the machine or the Operator’s Manual.

TABLE OF CONTENTS:

Claas SCORPION 6030 COMPACT Operator’s Manual – PDF DOWNLOAD

EC Declaration of Conformity EG
EC Declaration of Conformity EG-1
Introduction 1
Operator’s Manual 1-1
Important notice on this Operator’s Manual 1-1
Important notice on machine safety 1-1
Explanation of safety symbols 1-2
Explanation of abbreviations and symbols 1-2
Machine overview 1-3
Brief description of telehandler 1-4
General information on the machine 1-4
Model designation – trade names 1-4
Main components of machine 1-4
Hydrostatic drive 1-5
Work hydraulics and 4 wheel steering 1-5
Cooling system 1-5
Telehandler warranty 1-5
Fields of application and using a telehandler with an attachment 1-6
Authorised attachments 1-6
Legal regulations regarding telehandler operation 1-8
Principal regulations for the operating staff 1-8
Driving licence 1-8
Licence/identification 1-8
Machine inspections 1-9
Documents 1-9
On-board equipment 1-9
Warning identification of machine on public roads (option) 1-9
Type labels and component numbers 1-10
Explanation of “Book” symbol 1-10
Serial number 1-10
Cab number 1-10
Engine number 1-11
Hydraulic work pump number 1-11
Variable displacement pump number 1-11
Variable displacement motor number 1-12
Gearbox number (standard 30 kph) 1-12
Gearbox number (optional 40 kph) 1-12
Front and rear axle numbers 1-12
Description of signs and labels 1-13
Important notice on signs and labels 1-13
Labels on the outside of the machine 1-13
Labels on the inside of the machine 1-14
Labels in the engine compartment 1-17
Contents
I-2 00 0290 775 2 – BA SCORPION
Contents
Safety instructions 2
Identification of warnings and dangers 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-5
Safety instructions regarding operation 2-6
Normal operation 2-6
Applications with lifting gear 2-8
Trailer operation 2-8
Attachment operation 2-9
Transport 2-9
Safety instructions for maintenance 2-10
Maintenance work on protective ROPS and FOPS structures 2-12
Cab, roll-over bar, protective screen 2-12
Warning of special hazards 2-12
Electric energy 2-12
Gas, dust, steam, smoke 2-12
Hydraulic equipment 2-13
Noise 2-13
Oil, grease and other chemical substances 2-13
Battery 2-13
Tyres 2-13
Operation 3
General information regarding the description of the control elements 3-1
Inside of cab: overview 3-2
Instrument panel, multifunctional lever, switch consoles: overview 3-4
Indicator and warning lights: description 3-6
Indicator light check 3-6
Indicator light and warning light on indicating instrument 3-6
Indicator lights and indicators on the instrument panel 3-8
Important notice on putting the machine into operation 3-10
Operating staff 3-10
Running-in period 3-10
“Diesel engine start” checklist 3-11
Checklist “Putting the machine into service” 3-12
“Parking” checklist 3-12
Cab 3-13
Safety instructions regarding cab entrance and exit 3-13
Safety instruction – side window (right) 3-13
Locking and unlocking the door 3-13
Opening the upper cab door to a gap 3-14
Opening/closing the rear window 3-15
Interior light operation (cab) 3-15
Cab emergency exit 3-16
Information on emergency exit via the rear window 3-16
Fire extinguisher (option) 3-16
Fire extinguisher operation 3-16
Seat 3-17
Important notice on seat operation 3-17
Seat adjustment without options (overview) 3-17
Weight adjustment 3-18
Backrest adjustment 3-18
Horizontal adjustment 3-18
Lumbar support adjustment (option) 3-19
Adjustment of horizontal suspension (option) 3-19
00 0290 775 2 – BA SCORPION I-3
Contents
Adjustable seat suspension damper (option) 3-19
Heated seat (option) 3-19
Air-suspension seat (option) 3-20
Important notice on air-suspension seat operation 3-20
Air-suspension seat operation 3-20
Seat belt (lap belt) 3-21
Important notice on the seat belt 3-21
Fastening the seat belt 3-21
Unfastening the seat belt 3-22
Longer/shorter seat belt adjustment 3-22
Engine cover 3-23
Opening/closing the engine cover 3-23
Battery master switch 3-23
Switching the battery master switch ON and OFF 3-23
Electronic key-based drive interlock (option) 3-24
Description of electronic drive interlock 3-24
Coding (“training”) new ignition keys 3-24
Enabling (locking) the drive interlock 3-25
Disabling (releasing) the drive interlock 3-25
Deleting coded keys 3-25
Safety functions 3-25
Electronic drive interlock with code input (option) 3-26
Description of electronic drive interlock 3-26
Entering/changing the personal code 3-27
Enabling the drive interlock 3-27
Disabling the drive interlock 3-28
Putting the drive interlock out of operation 3-28
Putting the drive interlock back into operation again 3-29
Interruption of drive interlock power 3-29
Drive interlock maintenance 3-29
Fuel, diesel engine and hydraulic oil preheating (option) 3-30
Putting the coolant and oil preheater into operation 3-30
Fuel preheater operation 3-30
Putting the diesel engine into operation 3-31
Preparing to start the engine 3-31
Starting the engine 3-32
Avoiding running the engine under low-load conditions 3-33
Stopping the engine 3-33
Jump-starting the engine (external battery) 3-34
Safety instructions regarding external starting aids 3-34
Providing external starting aid 3-34
Preparing to put the machine into operation 3-35
Important notice regarding driving on public roads 3-35
Preparing for driving on public roads 3-36
Carrying out a functional check of the machine 3-36
Locking the control lever (joystick) and the 3rd control circuit (attachments) 3-37
Putting the machine into operation 3-38
Selecting the speed range 0 – 30 kph (40 kph option) 3-38
Driving direction selection (reversing operation forwards/reverse) 3-39
Steering system 3-40
Steering column height and angle adjustment (option) 3-40
Checking the steering system 3-40
Selecting the steering modes 3-41
Steering synchronisation (wheels front/rear axles) 3-42
Important notice on steering synchronisation 3-42
Wheel synchronisation 3-42
Accelerator pedal 3-43
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Contents
Accelerator pedal lock (option) 3-43
Switching the accelerator pedal lock ON/OFF 3-43
Brake/inching pedal 3-44
Important notice on brake/inching pedal actuation 3-44
Inching with the brake/inching pedal 3-44
Braking with the brake/inching pedal 3-44
Parking brake 3-45
Information on the parking brake 3-45
Applying the parking brake 3-45
Low-speed control (option) 3-46
Selecting the drive speed 3-46
Differential lock 3-46
Important notice on the differential lock function 3-46
Load stabiliser 3-47
Information regarding the load stabiliser function 3-47
Switching the load stabiliser ON or OFF 3-48
Backup warning system (option) 3-48
Information on the backup warning system 3-48
Machine lights 3-49
Machine lights operation 3-49
Working lights operation 3-50
Signalling system 3-51
Turn indicator operation 3-51
Hazard warning system operation 3-51
Rotating beacon operation (option) 3-51
Cab heating and ventilation 3-52
Operation of the heating and ventilation system 3-52
Rear window heating (option) 3-52
Rear window heating 3-52
Reversing fan (option) 3-52
Reversing fan operation 3-52
Air conditioning (option) 3-53
Information on putting the air conditioning into operation 3-53
Air conditioning operation 3-53
Washer system 3-54
Front window wiper operation 3-54
Rear window wiper operation 3-54
Washer pump operation 3-54
Tank for washer system 3-54
Telescopic boom control lever: overview 3-55
Operating the control lever for the lift, tilt and push-out rams 3-55
Safe load indicator for telescopic boom 3-56
Important notice on the safe load indicator 3-56
Important notice on the safe load indicator overload display 3-57
Functional check of the safe load indicator 3-57
Overview of indicator lights on overload display 3-57
What to do when the indicator lights come on 3-58
Switching the overload cutoff ON and OFF 3-59
Operating and securing the 3rd control circuit 3-60
Locking and unlocking the quickhitch or an attachment 3-60
Operating the telescopic boom 3-61
Raising/extending the telescopic boom 3-61
Retracting/lowering the telescopic boom 3-61
Emergency lowering of telescopic boom in case of diesel engine breakdown 3-62
Lower or raise as follows: 3-62
00 0290 775 2 – BA SCORPION I-5
Contents
Equipping the machine with a standard bucket 3-63
Field of application of bucket 3-63
Mounting an attachment on a quickhitch with a hydraulic lock 3-63
Mounting an attachment on a quickhitch with a mechanical lock 3-64
Removing a standard bucket from the quickhitch 3-65
Working with the standard bucket 3-66
Important notice on bucket use 3-66
Driving on public roads with a standard bucket 3-67
Moving with the bucket fully dumped out 3-67
Safety instructions regarding work with a full bucket 3-68
Standard bucket payload 3-68
Loading loose material 3-69
Loading if the material is hard to penetrate 3-69
Removing material/digging in soft soil 3-70
Removing material/digging in hard soil 3-71
Grading 3-71
Loading vehicles 3-71
Fitting pallet forks 3-72
Picking up pallet forks with the quickhitch 3-72
Removing the pallet forks from the quickhitch 3-72
Driving on public roads with the pallet forks 3-73
Working with the pallet forks 3-74
Safety instructions regarding the use of the pallet forks 3-74
Brief instructions for fork arms 3-76
Adjusting the fork arms of the pallet forks 3-77
Load diagram for pallet forks 3-78
Pallet forks transport position without load 3-78
Picking up material with the pallet forks 3-79
Transporting material 3-80
Setting down the material 3-80
“Hose burst valve” safety feature 3-81
Emergency lowering of the telescopic boom with the hose burst valve 3-81
Retrofitting to attachments with hydraulic functions 3-82
Important notice on fitting attachments from other manufacturers 3-82
Pressure relief on the quickhitch couplers 3-83
Mounting an attachment from another manucturer on the quickhitch 3-83
Hydraulic connections: attachments from other manufacturers
on the 3rd control circuit 3-84
Removing attachments from other manufacturers from the quickhitch 3-85
Tilt ram lock (option) 3-85
Switching the tilt ram lock ON and OFF 3-85
Continuous operation of 3rd front control circuit (option) 3-86
Switching continuous operation of 3rd control circuit ON/OFF 3-86
Electric changeover valve for operation of 3rd control circuit as
additional front control circuit (option) 3-87
Switching the additional control circuit ON or OFF 3-87
Rear hydraulic additional control circuit (option) 3-88
Description of the additional control circuit 3-88
Connecting an attachment onto the additional control circuit 3-88
Additional control circuit operation 3-89
Tipping trailer connection (option) 3-90
Operating the tipping trailer connection 3-90
Operation of the Autohitch trailer coupling (option) 3-91
Important notice on the Autohitch trailer coupling 3-91
Operation of Autohitch trailer coupling 3-92
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Contents
Automatic trailer coupling (option) 3-93
Trailer coupling description and use 3-93
Attaching a trailer 3-93
Uncoupling the trailer 3-94
Compressed-air brake system (option) 3-95
Safety instructions regarding the compressed-air braking system 3-95
Coupling and uncoupling compressed-air hoses (dual-circuit brake system) 3-95
Compressed-air gauge 3-96
Hydraulic trailer brake (option) 3-96
Information on the hydraulic trailer brake 3-96
Fitting attachments from other manufacturers (option) 3-97
Quickhitches for attachments from other manufacturers 3-97
Important notice on fitting attachments from other manufacturers 3-97
Fitting attachments from other manufacturers 3-98
Example: inspection plan for attachments from other manufacturers 3-99
Towing the machine 3-100
Safety instructions for towing away 3-100
Getting ready for towing 3-100
Towing the machine 3-101
Once towing is over 3-101
Decommissioning the machine temporarily 3-102
Stopping/parking the machine 3-102
Decommissioning the machine for a longer time 3-102
Loading the machine on a transport vehicle 3-103
Safety instructions regarding loading 3-103
Loading the vehicle 3-104
Tying down the machine 3-104
Crane handling the machine 3-105
Safety instructions regarding crane handling 3-105
Crane handling 3-106
Final decommissioning of machine 3-107
Information on decommissioning 3-107
Preparing disposal 3-107
Disposal 3-107
Troubleshooting 4
Information on troubleshooting 4-1
Diesel engine malfunctions 4-1
Drive malfunctions 4-4
Malfunctions in the air conditioning system (option) 4-5
Maintenance 5
Important notice on maintenance work 5-1
Maintenance staff 5-1
Important notice on maintenance work 5-1
Safety prop for telescopic boom 5-2
Mounting the safety prop onto the lift ram 5-2
Fuel system 5-3
Important safety instructions for refuelling 5-3
Diesel fuel specification 5-3
Stationary fuel pumps 5-3
Refuelling 5-4
Checking/cleaning the additional fuel filter (water separator, option) 5-4
Bleeding the fuel system 5-5
Replacing the fuel filter 5-6
00 0290 775 2 – BA SCORPION I-7
Contents
Engine lubrication system 5-7
Important safety instructions for working on the lube oil system 5-7
Checking the engine oil level daily 5-7
Filling up engine oil 5-8
Replacing the engine oil (every 500 service hours) 5-9
Replacing the engine oil filter (every 500 service hours) 5-10
Engine and hydraulics cooling system 5-11
Safety instructions regarding cooling system maintenance 5-11
Information on inspection and cleaning work on the cooling system 5-12
Temperature gauge: engine coolant 5-13
Checking the coolant level 5-13
Filling up coolant 5-14
Draining coolant 5-15
Cleaning the radiator fins 5-16
Cleaning the radiator with the reversing fan (option) 5-17
Air filter 5-18
Checking air filter contamination 5-18
Replacing the filter cartridge 5-19
V-belts 5-20
Checking the V-belts 5-20
Retightening the V-belts 5-20
Hydraulic system 5-21
Important safety instructions regarding the hydraulic system 5-21
Monitoring the hydraulic oil and the return filter 5-22
Checking the hydraulic oil level once a day 5-23
Filling up hydraulic oil 5-23
Important notice regarding the use of biodegradable oil 5-24
Checking hydraulic pressure lines 5-25
Specific safety instructions regarding pressure line checks 5-25
Lubrication work 5-26
General safety instructions regarding lubrication work 5-26
Lubricating the rear axle oscillation-type bearing 5-26
Lubricating the planetary drive bearing (front and rear axles) 5-26
Lubrication points on the telescopic boom: overview 5-27
Lubricating the telescopic boom 5-27
Checking and adjusting the slide plates 5-27
Lubricating with the central lubrication system (option) 5-28
General functional description of the central lubrication system 5-28
Time control 5-28
Repair work 5-28
Setting the lubrication and break times 5-29
Filling the central lubrication system 5-29
Maintenance of the brake system 5-30
Important safety instructions regarding the brake system 5-30
Checking/filling up the brake fluid level 5-30
Maintenance: compressed-air brake system (option) 5-31
Compressed-air tank and lines 5-31
Compressor attachment and V-belt 5-31
Tyres 5-32
Daily tyre checks 5-32
Changing wheels 5-33
Heating/cab ventilation 5-34
General information on the heating system 5-34
Cleaning/replacing the fine-dust filter 5-34
I-8 00 0290 775 2 – BA SCORPION
Contents
Air conditioning (option): maintenance 5-35
Important safety instructions regarding the air conditioning system 5-35
Filling up the air conditioning system 5-35
Functional and visual checks of the air conditioning 5-36
Cleaning the heat exchanger (condenser) 5-37
Maintenance of the electrical system 5-38
General instructions 5-38
Safety instructions regarding the electrical system and the battery 5-38
Checking/replacing the battery 5-39
Inspection and maintenance work on the electrical system
at regular intervals 5-40
Checking the alternator 5-40
Checking/replacing relays and fuses on the board 5-41
Checking/replacing the main fuse box and the switching relays 5-41
Maintenance of the automatic trailer coupling (option) 5-42
Cleaning and lubricating the trailer coupling 5-42
Check the trailer coupling for wear 5-42
General maintenance work 5-43
Specific safety instructions regarding cleaning 5-43
Cleaning inside the cab 5-44
Cleaning the seat belt (lap belt) 5-44
Cleaning the exterior of the machine 5-44
Cleaning the engine and the engine compartment 5-45
Checking screw connections 5-45
Checking pivots and hinges 5-45
Maintenance: particulate-soot filter (option) 5-46
Checking the electronic filter monitoring 5-46
Maintenance of attachments and of the work equipment 5-46
Maintenance work “Aggressive Media” (option) 5-47
Important notice on anticorrosion protection applied in the factory 5-47
Components coated with anticorrosive wax 5-47
Measures for maintaining anticorrosive protection 5-48
Applying the protective anticorrosion coating 5-49
Treatment of oxidised surfaces 5-49
Maintenance plan (overview) 5-50
Fluids and lubricants 5-55
Maintenance label and maintenance plan under preparation 5-56
Explanation of symbols on the maintenance label 5-56
Maintenance label 5-57
00 0290 775 2 – BA SCORPION I-9
Contents
Specifications 6
Model and trade names: overview 6-1
Frame 6-1
Engine 6-1
Power train 6-2
Variable displacement pump, boost pump 6-2
Variable displacement motor 6-2
Oil/water fan 6-3
Axles 6-3
Front axle 6-3
Rear axle 6-3
Service and parking brake 6-4
Steering system 6-4
Work hydraulics 6-5
Hydraulic pump 6-5
Hydraulic ram protection 6-5
Lift, tilt and push-out rams: velocity 6-6
Hydraulic pilot control 6-6
Usable consumer pressure at additional control circuit (option) 6-6
Electrical system 6-7
Electric components 6-7
Fuses: overview 6-7
Main fuse box with relays 6-8
Relays (overview) 6-9
Tyres 6-10
Weights 6-10
Trailer couplings: trailer weight/drawbar load 6-10
Noise levels 6-11
Vibration 6-11
Coolant compound table 6-11
Tightening torques 6-12
General tightening torques 6-12
Specific tightening torques 6-12
Payload: bucket 6-12
Payload: pallet forks load diagram 6-13
Dimensions with bucket 6-14
Dimensions with pallet forks 6-15
Index S
Index S-1
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CLAAS SCORPION 6030 COMPACT OPERATOR’S MANUAL – PDF DOWNLOAD:

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