Claas SCORPION 7045 7040 7030 6030 operator’s manual – PDF DOWNLOAD

Description

Claas SCORPION 7045 7040 7030 6030 operator’s manual – PDF DOWNLOAD

DESCRIPTION:

Claas SCORPION 7045 7040 7030 6030 operator’s manual – PDF DOWNLOAD

1 Introduction
1.1 General information on the Operator’s Manual

This Operator’s Manual contains important information on how to work safely, correctly and economically with the machine. Therefore, it aims not only at new operators, but it also serves as a reference for experienced ones. It helps to avoid dangerous situations and reduce repair costs and downtimes. Furthermore, the reliability and the service life of the machine will be increased by following the instructions in the Operator’s Manual. This is why the Operator’s Manual must always be kept at hand in proper condition in the machine. The Operator’s Manual is stored in the storage compartment on the backrest of the seat. Please contact your dealer if you require more information on the machine or the Operator’s Manual

TABLE OF CONTENTS:

Claas SCORPION 7045 7040 7030 6030 operator’s manual – PDF DOWNLOAD

Verzeichnisse
IndexI-10
EC declaration of conformity (model 400-01) EG-1
EC declaration of conformity (model 401-03) EG-2
EC declaration of conformity (model 402-03) EG-3
EC declaration of conformity (model 403-03) EG-4
Introduction 1
General information on the Operator’s Manual 1-1
Abbreviations/symbols 1-1
General information on machine safety 1-1
Machine overview 1-2
Model designation – trade names 1-3
Brief description of telehandler 1-3
General information on the machine 1-3
Main components of machine 1-3
Hydrostatic drive 1-4
Work hydraulics and 4 wheel steering 1-4
Cooling system 1-4
Fields of application and using a telehandler with an attachment 1-4
Attachments with certified material densities 1-5
Telehandler warranty 1-6
Regulations regarding telehandler operation 1-7
Driving licence 1-7
Licence/identification 1-7
Adjusting the headlights 1-7
Machine inspections 1-8
Documents 1-8
On-board equipment 1-8
Warning identification of telehandler on public roads (option) 1-8
Type labels and component numbers 1-9
Serial number 1-9
Cab number 1-9
Engine number 1-9
Hydraulic pump number 1-10
Variable displacement motor number 1-10
Variable displacement motor number (high speed option) 1-10
Front and rear axle numbers 1-10
Description of labels 1-11
Labels on the outside of the machine 1-11
Labels inside the cab 1-12
Safety instructions 2
Identification of warnings and dangers 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-5
Safety instructions regarding operation 2-6
Normal operation 2-6
Applications with lifting gear 2-8
Trailers and attachments 2-9
Transport 2-9
Safety instructions for maintenance 2-10
Maintenance work on protective ROPS and FOPS structures 2-12
Cab, roll-over bar, protective screen 2-12
Contents
I-2 000 290 149 1 – BA SCORPION
Contents
Warning of special hazards 2-12
Electric energy 2-12
Gas, dust, steam, smoke 2-12
Hydraulic equipment 2-13
Noise 2-13
Oil, grease and other chemical substances 2-13
Battery 2-13
Tyres 2-13
Operation 3
General information regarding the description of the control elements 3-1
Inside of cab: overview 3-2
Control elements on the control lever and switch consoles: overview 3-4
Telltales and warning lights: description 3-6
Telltale and warning light – indicating instrument 3-6
Telltale and warning light – front instrument panel 3-7
Putting the machine into service for the first time 3-8
Safety instructions regarding commissioning 3-8
Important information for the operating staff 3-8
Running-in period 3-8
Start-up checklist 3-9
Operation checklist 3-10
Parking checklist 3-10
Cab 3-11
Locking/unlocking the door 3-11
Closing and opening the side window (to a gap) 3-12
Completely opening and locking the side window 3-12
Opening/closing the rear window 3-13
Rear window emergency exit 3-13
Engine cover 3-13
Opening/closing the engine cover 3-13
Putting the diesel engine into service 3-14
Preparing to start the engine 3-14
Starting the engine 3-15
Avoiding running the engine under low-load conditions 3-16
Stopping the engine 3-16
Battery master switch 3-16
Switching the battery master switch ON and OFF 3-16
Error code displays (103 kW diesel engine) 3-17
Reading out the flash code 3-17
Warning limit – coolant temperature 3-17
Warning limit – charge-air temperature 3-18
Warning limit – engine oil pressure 3-18
Overview of flashing codes 3-19
Key-based drive interlock (option) 3-22
Coding (“training”) new ignition keys 3-22
Enabling (locking) the drive interlock 3-23
Disabling (releasing) the drive interlock 3-23
Deleting coded keys 3-23
Safety functions 3-23
000 290 149 1 – BA SCORPION I-3
Contents
Drive interlock with code input (option) 3-24
Entering/changing the personal code 3-25
Enabling the drive interlock 3-25
Disabling the drive interlock 3-26
Taking the drive interlock out of service 3-27
Putting the drive interlock back into service again 3-27
Interruption of drive interlock power 3-27
Drive interlock maintenance 3-27
Oil and fuel preheater (option) 3-28
Oil preheater (option) 3-28
Fuel preheater (option) 3-28
Jump-starting the engine (external battery) 3-29
Safety instructions regarding external starting aids 3-29
Providing external starting aid 3-29
Before moving off 3-30
Special instructions for driving on public roads 3-30
Carry out a functional check of brakes, steering system and lights 3-31
Raising the telescopic boom to transport position 3-31
Locking the control lever (joystick) and the 3rd control circuit (attachments) 3-31
Steering system 3-32
Steering column height and angle adjustment 3-32
Checking the steering system 3-32
Synchronising the steering system 3-33
Changeover to front axle steering 3-34
Changing over to 4 wheel steering 3-34
Changing over to diagonal steering (crab steering option) 3-35
Accelerator pedal 3-36
Manual throttle (option) 3-36
Brake/inching pedal 3-37
Specific information on brake/inching pedal actuation 3-37
Inching with the brake/inching pedal 3-37
Braking with the brake/inching pedal 3-37
Parking brake 3-38
General information on the parking brake 3-38
Applying the parking brake 3-38
Moving off the telehandler 3-39
Selecting the drive range 0 – 20 kph (30/40 kph option) 3-39
Changing direction (forwards/reverse) 3-40
Selecting a speed range (low-speed control option) 3-41
Stopping/parking the machine 3-42
Decommissioning the machine for a longer time 3-42
Load stabiliser 3-43
General instructions regarding the load stabiliser function 3-43
Switching the load stabiliser ON or OFF 3-44
Differential lock 3-45
Important information on the differential lock 3-45
Switching the differential lock ON and OFF 3-45
Backup warning system (option) 3-46
Information on the backup warning system 3-46
Electric mirror adjustment (option) 3-46
Adjusting the rearview mirror 3-46
Machine lights 3-47
General instructions regarding the machine lights 3-47
Machine lights operation 3-47
Working lights operation 3-48
Interior light operation (cab) 3-48
I-4 000 290 149 1 – BA SCORPION
Contents
Signalling system 3-49
Turn indicator operation 3-49
Hazard warning system operation 3-49
Rotating beacon operation (option) 3-49
Cab heating and ventilation 3-50
Operation of the heating and ventilation system 3-50
Air conditioning (option) 3-51
Air conditioning operation 3-51
Washer system 3-52
Washer system operation 3-52
Tank for washer system 3-52
Seat 3-53
Seat adjustment: overview 3-53
Weight adjustment 3-53
Height adjustment (air-suspension seat, option) 3-54
Backrest adjustment 3-54
Horizontal adjustment 3-54
Seat belt (lap belt) 3-55
Specific instructions regarding the seat belt 3-55
Fastening the seat belt 3-55
Unfastening the seat belt 3-56
Longer/shorter lap belt adjustment: 3-56
Fire extinguisher (option) 3-57
Fire extinguisher operation 3-57
Reversing fan (option) 3-57
Towing the machine 3-58
Safety instructions for towing away 3-58
Getting ready for towing 3-58
Towing the machine 3-59
Once towing is over 3-59
Loading and transporting the telehandler on a transport vehicle 3-60
General safety instructions regarding loading 3-60
Loading and tying down the machine 3-61
Crane handling the machine 3-62
Safety instructions regarding crane handling 3-62
Crane handling 3-62
Telescopic boom control lever: overview 3-63
Operating the control lever for the lift, tilt and push-out rams 3-63
Operating and securing the 3rd control circuit 3-64
Locking and unlocking the quickhitch or an attachment 3-64
Releasing the pressure on the quick couplers 3-64
Safe load indicator for telescopic boom 3-65
General safety instructions regarding the safe load indicator 3-65
Safe load indicator display 3-66
Functional check of the safe load indicator 3-67
Disabling/enabling the overload cutoff (option) 3-67
Operating the telescopic boom 3-68
Raising/extending the telescopic boom 3-68
Retracting/lowering the telescopic boom 3-68
Emergency lowering of telescopic boom in case of diesel engine breakdown 3-69
Lower or raise as follows: 3-69
Equipping the machine with a standard bucket 3-70
General information on using a bucket 3-70
Pressure relief on the quickhitch couplers 3-70
Fitting a standard bucket onto the quickhitch 3-71
Removing a standard bucket from the quickhitch 3-72
000 290 149 1 – BA SCORPION I-5
Contents
Working with the standard bucket 3-73
Safety instructions regarding work with the bucket 3-73
Driving on public roads with a standard bucket 3-74
Transport position of standard bucket 3-74
Standard bucket payload 3-75
Safety instructions for transporting material in a full bucket 3-75
Loading loose material 3-76
Loading if the material is hard to penetrate 3-76
Removing material/digging in soft soil 3-77
Removing material/digging in hard soil 3-78
Grading 3-78
Loading vehicles 3-79
Freeing the machine 3-79
Fitting a multipurpose bucket 3-80
General information on the multipurpose bucket 3-80
Picking up a multipurpose bucket with the quickhitch 3-80
Hydraulic connections on the multipurpose bucket: overview 3-80
Connecting hydraulic lines to the 3rd control circuit 3-81
Removing the multipurpose bucket from the quickhitch 3-82
Working with the multipurpose bucket 3-83
Safety instructions regarding work with the bucket 3-83
Driving on public roads with the multipurpose bucket 3-84
Transport position of multipurpose bucket 3-84
Multipurpose bucket payload 3-85
Safety instructions for transporting material in a full bucket 3-85
Grading and scraping 3-86
Removing and spreading material in thin layers 3-86
Pulling out material from slopes 3-87
Moving material with longer reach 3-87
Picking up remaining material completely 3-87
Grabbing bulky material 3-88
Pulling out and setting posts 3-88
Backfilling round gravel and precise unloading 3-89
Unloading from the bottom of the bucket for increased dump heights 3-89
Fitting pallet forks 3-90
Fitting pallet forks onto the quickhitch 3-90
Removing pallet forks from the quickhitch 3-90
Driving on public roads with the pallet forks 3-90
Working with the pallet forks 3-91
General safety instructions regarding the pallet forks 3-91
Specific safety instructions 3-92
Brief instructions for fork arms 3-93
Load diagram for pallet forks (EN 1459/1998) 3-94
Pallet forks payload 3-94
Pallet forks transport position without load 3-94
Adjusting the fork arms of the pallet forks 3-95
Picking up loads with the pallet forks 3-96
Transporting loads with the pallet forks 3-97
“Hose burst valve” safety feature 3-98
Working with a crane jib (option) 3-99
General safety instructions for working with a crane jib 3-99
Fitting a crane jib onto the quickhitch 3-99
Removing a crane jib from the quickhitch 3-100
Driving on public roads with a crane jib 3-100
Continuous operation of 3rd control circuit (option) 3-101
Switching continuous operation of 3rd control circuit ON/OFF 3-101
I-6 000 290 149 1 – BA SCORPION
Contents
Tilt ram lock (option) 3-101
Switching the tilt ram lock ON and OFF 3-101
Electric changeover valve for operation of 3rd control circuit as
additional front control circuit (option) 3-102
Switching the additional control circuit ON or OFF 3-102
Front/rear hydraulic additional control circuit (option) 3-103
General information on the additional control circuit 3-103
Connecting an attachment onto the additional control circuit 3-103
Additional control circuit operation 3-104
Automatic bucket repositioning (option) 3-105
General information on automatic bucket repositioning 3-105
Tipping trailer connection (option) 3-105
Operating the tipping trailer connection 3-105
Operation of the Autohitch trailer coupling (option) 3-106
General information on the Autohitch trailer coupling 3-106
Unlocking and opening the Autohitch trailer coupling 3-106
Locking the Autohitch trailer coupling 3-107
Automatic trailer coupling (option) 3-108
General information on the trailer coupling 3-108
Attaching a trailer 3-108
Compressed-air brake system (option) 3-109
General safety instructions regarding the compressed-air braking system 3-109
Coupling and uncoupling compressed-air hoses (dual-circuit brake system) 3-109
Compressed-air gauge 3-110
Hydraulic trailer brake (option) 3-110
General information on the hydraulic trailer brake 3-110
Fitting attachments other than Kramer onto the quickhitch (option) 3-111
General information on quickhitches 3-111
Example: inspection plan for attachments other than Kramer 3-112
Troubleshooting 4
Diesel engine malfunctions 4-1
Malfunctions in the air conditioning system (option) 4-3
Maintenance 5
Important information on maintenance work 5-1
Safety prop for telescopic boom 5-1
Mounting the safety prop 5-1
Fuel system 5-2
General safety instructions for refuelling 5-2
Diesel fuel specification 5-2
Stationary fuel pumps 5-2
Refuelling 5-3
Bleeding the fuel system 5-3
Checking/replacing the fuel prefilter (water separator) 5-4
Replacing the fuel filter 5-5
Cleaning the fuel cooler (option) 5-5
Engine lubrication system 5-6
Checking the engine oil level daily 5-6
Filling up engine oil 5-6
Replacing the engine oil (every 500 service hours) 5-7
Replacing the engine oil filter (every 500 service hours) 5-8
000 290 149 1 – BA SCORPION I-7
Contents
Engine and hydraulics cooling system 5-9
Specific information on cooling system maintenance 5-9
General checks and cleaning work 5-9
Temperature gauge: engine coolant 5-10
Checking the coolant level and quality 5-10
Filling up coolant 5-11
Draining coolant 5-12
Cleaning the radiator fins 5-13
Cleaning the radiator with the reversing fan (option) 5-14
Air filter 5-15
Checking air filter contamination 5-15
Checking the dust collector once a day 5-15
Replacing the filter cartridge at 500 s/h (service hours) 5-16
V-belts 5-17
Checking the V-belts 5-17
Retightening the V-belts 5-17
Hydraulic system 5-18
Specific safety instructions regarding the hydraulic system 5-18
Monitoring the hydraulic oil and the reflux filter 5-19
Checking the hydraulic oil level once a day 5-20
Filling up hydraulic oil 5-20
Important information for the use of biodegradable oil 5-21
Checking hydraulic pressure lines 5-22
Specific safety instructions regarding pressure line checks 5-22
Lubrication work 5-23
General safety instructions 5-23
Lubricating the rear axle oscillation-type bearing 5-23
Lubricating the planetary drive bearing (front and rear axles) 5-23
Lubrication points on the telescopic boom: overview 5-24
Lubricating the telescopic boom 5-24
Checking and adjusting the wear plates 5-24
Lubricating with the central lubrication system (option) 5-25
General functional description of the central lubrication system 5-25
Time control 5-25
Setting the lubrication and break times 5-26
Filling the central lubrication system 5-26
Maintenance of the brake system 5-27
Specific safety instructions regarding the brake system 5-27
Checking/filling up the brake fluid level 5-27
Maintenance: compressed-air brake system (option) 5-28
Checking the compressed-air tank and lines 5-28
Checking compressor attachment and drive 5-28
Tyres 5-29
Daily tyre checks 5-29
Changing wheels 5-30
Heating and ventilation system maintenance 5-31
General information on the heating system 5-31
Cleaning/replacing the fine-dust filter 5-31
Cleaning/replacing the recirculated-air filter 5-31
Air conditioning (option): maintenance 5-32
General safety instructions regarding the air conditioning system 5-32
Filling up the air conditioning system 5-32
Daily functional and visual checks of the air conditioning 5-33
I-8 000 290 149 1 – BA SCORPION
Contents
Maintenance of the electrical system 5-34
Specific safety instructions regarding the electrical system 5-34
General instructions 5-34
Specific safety instructions regarding the electrical system and the battery 5-34
Checking/replacing the battery 5-35
Checks at regular intervals 5-36
Cables, bulbs and fuses 5-36
Alternator 5-36
Checking/replacing relays and fuses 5-37
Maintenance of the automatic trailer coupling (option) 5-38
Cleaning and lubricating the trailer coupling 5-38
Check the trailer coupling for wear 5-38
General maintenance work 5-39
Specific safety instructions regarding cleaning 5-39
Cleaning inside the cab 5-40
Cleaning the seat belt 5-40
Cleaning the exterior of the machine 5-40
Cleaning the engine and the engine compartment 5-41
Checking screw connections 5-41
Checking pivots and hinges 5-41
Maintenance of attachments and of the work equipment 5-41
Maintenance: diesel particulate filter (option) 5-42
Checking the electronic filter monitoring 5-42
Maintenance work “Aggressive Media” (option) 5-43
Anticorrosion protection applied in the factory 5-43
Components coated with anticorrosive wax 5-43
Measures for maintaining anticorrosive protection 5-44
Applying the protective anticorrosion coating 5-45
Treatment of oxidised surfaces 5-45
Maintenance plan (overview) 5-46
Fluids and lubricants 5-51
Maintenance label 5-52
Explanation of symbols on the maintenance label 5-52
Maintenance label 5-53
Specifications 6
Model and trade names: overview 6-1
Frame 6-1
Engine 6-1
Oil/water cooling fan 6-2
Power train 6-2
Variable displacement pump 6-2
Variable displacement motor 6-2
Axles 6-3
Front axle 6-3
Rear axle 6-3
Service and parking brake 6-4
Steering 6-4
Work hydraulics 6-5
Hydraulic pump 6-5
Hydraulic ram protection 6-5
Lift, tilt and push-out rams: velocity 6-5
Hydraulic pilot control 6-6
Usable consumer pressure at additional control circuit (option) 6-6
000 290 149 1 – BA SCORPION I-9
Contents
Electrical system 6-7
Fuses: overview 6-7
Electric components 6-8
Main fuse box with relays (88 kW diesel engine) 6-9
Main fuse box with relays (103 kW diesel engine) 6-9
Relays (overview) 6-10
Tyres for models 400-01/401-03/402-03/403-03 6-11
Weights 6-11
Noise levels 6-12
Vibrations, oscillation and acceleration value 6-12
Coolant compound table 6-12
Tightening torques 6-13
General tightening torques 6-13
Specific tightening torques 6-13
Trailer couplings: trailer weight/drawbar load 6-13
Payload: model 400-01 load diagram 6-14
Payload: load diagram without additional counterweight, model 401-03 6-15
Payload: load diagram with additional counterweight (2 x 150 kg)
model 401-03 6-16
Payload: load diagram without additional counterweight, model 402-03 6-17
Payload: load diagram with additional counterweight (2 x 150 kg),
model 402-03 6-18
Payload: load diagram model 403-03 6-19
Dimensions with bucket 6-20
Dimensions with pallet forks 6
IMAGES PREVIEW OF THE MANUAL:

CLAAS SCORPION 7045 7040 7030 6030 OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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