Claas SCORPION 9040 Operator Manual PDF Download

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Claas SCORPION 9040 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Claas SCORPION 9040 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 188
Downloadable : Yes
File Type : PDF
Size: 8.90 MB
TABLE OF CONTENTS:

Claas SCORPION 9040 Operator’s Manual – PDF DOWNLOAD

Index I-8
Introduction 1
Important information on this Operator’s Manual 1-1
Abbreviations/symbols 1-1
Machine overview 1-2
Brief description 1-3
Hydrostatic drive 1-3
Work hydraulics and 4 wheel steering 1-3
Cooling system 1-3
Fields of application 1-4
Model designation – trade names 1-4
Use: implement 1-5
Regulations 1-6
Driving licences 1-6
Licence 1-6
Equipment 1-6
Machine inspections 1-6
Documents 1-6
Warning identification of the machine 1-6
EC declaration of conformity model 404-01 1-7
Type labels and component numbers 1-8
Serial number 1-8
Cab number 1-8
Engine number 1-8
Hydraulic pump number 1-9
Variable displacement motor number 1-9
Variable displacement motor number (high speed option) 1-9
Front and rear axle numbers 1-9
Signs and symbols 1-10
Labels on the outside of the machine 1-10
Labels on the inside of the machine 1-11
Safety instructions 2
Identification of warnings and dangers 2-1
Warranty 2-1
Designated use and exemption from liability 2-2
General conduct and safety instructions 2-3
Organisational measures 2-3
Selection and qualification of staff, basic responsibilities 2-5
Safety instructions regarding operation 2-6
Normal operation 2-6
Applications with lifting gear 2-8
Trailers and implements 2-9
Transport 2-9
Safety instructions for maintenance 2-10
Service and maintenance work on ROPS/FOPS superstructures
(ROPS bar) 2-11
Warning of special hazards 2-12
Electric energy 2-12
Gas, dust, steam, smoke 2-12
Hydraulic equipment 2-13
Noise 2-13
Oil, grease and other chemical substances 2-13
Battery 2-13
Tyres 2-13
Table of contents
I-2 000 294 145 0 – BA SCORPION
Table of contents
Operation 3
Overview of control elements 3-1
Cab: overview 3-2
Instrument panel, multifunctional lever, switch consoles: overview 3-4
Telltales and warning lights: description 3-6
Telltale and warning light – instrument panel 3-6
Telltale and warning light – instrument panel 3-7
Taking the machine into service for the first time 3-8
Safety instructions 3-8
Important information 3-8
Running-in period 3-8
Check lists 3-9
Start-up checklist 3-9
Operation checklist 3-10
Parking checklist 3-10
Cab 3-11
Opening the door from the outside and inside 3-11
Side window 3-12
Rear window 3-14
Rear window emergency exit 3-14
Electric mirror adjustment (option) 3-14
Starting the engine 3-15
Before starting the engine 3-15
Starting the engine 3-16
Drive interlock (option) 3-17
Oil and fuel preheater (option) 3-18
Jump-starting the engine (external battery) 3-19
Safety instructions 3-19
Procedure 3-19
Before moving off 3-20
Special instructions for driving on public roads 3-20
Locking the control lever (joystick) and the 3rd control circuit (implements) 3-21
Steering column height and angle adjustment 3-21
Checking the steering system 3-22
Synchronous wheel position 3-22
Adjusting the height of the control lever base 3-22
Accelerator pedal 3-22
Brake/inching pedal 3-23
Parking brake 3-24
Moving off 3-25
Changing direction (forwards/reverse) 3-25
Selecting the speed range 0 – 20 kph 3-26
Selecting the drive range (high speed 30/40 kph option) 3-26
Switching off the drive range (30/40 kph high speed option) 3-27
Crawler gear potentiometer (option) 3-27
Load stabiliser 3-28
Backup warning system (option) 3-29
Differential lock 3-29
Synchronising the steering system 3-30
Changing steering mode 3-31
Front wheel steering 3-31
4 wheel steering 3-31
Stopping/parking the machine 3-32
000 294 145 0 – BA SCORPION I-3
Table of contents
Light system 3-33
Headlights 3-33
Working light 3-34
Interior light 3-34
Signalling system 3-35
Turn indicator 3-35
Hazard warning system 3-35
Rotating beacon (option) 3-35
Cab heating and ventilation 3-36
Air conditioning (option) 3-37
Washer system 3-38
Tank for washer system 3-38
Seat 3-39
Seat adjustment 3-39
Weight adjustment 3-39
Backrest adjustment 3-39
Longitudinal adjustment with control lever base (option) 3-40
Horizontal adjustment without control lever base 3-40
Seat belt (lap belt) 3-41
Fastening the seat belt: 3-41
Unfastening the seat belt: 3-42
Longer/shorter lap belt adjustment: 3-42
Engine cover 3-42
Fire extinguisher (option) 3-43
Battery master switch (option) 3-43
Reversing cooling fan (option) 3-43
Towing and transporting the machine 3-44
Getting ready for towing 3-44
Towing the machine 3-45
Loading and transporting the telehandler 3-46
Safety instructions 3-46
Loading the machine 3-46
Strapping down the machine 3-47
Crane handling the machine 3-48
Safety instructions 3-48
Crane handling 3-48
Telescopic boom operation: overview 3-49
Operating the control lever for the lift, tilt and push-out rams 3-49
Operation of 3rd control circuit 3-50
Operating the telescopic boom 3-51
General safety instructions 3-51
Safe load indicator 3-51
Safe load indicator display 3-52
Functional check of the safe load indicator 3-52
Raising/extending the telescopic boom 3-53
Retracting/lowering the telescopic boom 3-54
Re-equipping implements 3-55
Picking up an implement with the hydraulic quickhitch facility 3-55
Removing an implement from the hydraulic quickhitch facility 3-56
Fitting an implement onto the mechanical quickhitch facility (option) 3-57
Safety feature “Hose burst valve” 3-58
Mounting/removing the pallet forks 3-59
Picking up the pallet forks 3-59
Removing the pallet forks from the quickhitch facility 3-59
Driving on public roads with the pallet forks 3-59
I-4 000 294 145 0 – BA SCORPION
Table of contents
Adjusting the fork arms 3-60
Working with the pallet forks 3-61
General safety instructions 3-61
Brief instructions for fork arms 3-62
Specific safety instructions 3-63
Oscillating axle interlock (option) 3-63
Stability – load diagram (EN 1459/1998) 3-64
Approaching the material 3-65
Loading the material 3-65
Picking up material and setting it down in a high position 3-66
Working with the standard bucket 3-67
General instructions 3-67
Practical hints for digging 3-67
Tilt position of the bucket 3-67
Transport position of the bucket 3-68
Transporting with a full bucket 3-68
Loading loose material 3-68
Loading if the material is hard to penetrate 3-69
Removing material/digging in soft soil 3-69
Removing material/digging in hard soil 3-70
Grading 3-70
Loading vehicles 3-71
Freeing the machine 3-71
Mounting/removing the multipurpose bucket 3-72
Pressure relief on the quick couplers and the quickhitch facility 3-72
Hydraulic connections: telehandler – multipurpose bucket 3-73
Removing the multipurpose bucket from the quickhitch facility 3-74
Working with the multipurpose bucket 3-75
Driving on public roads with the multipurpose bucket 3-75
Grading and scraping 3-76
Stripping in thin layers (scraper) 3-76
Spreading material in thin layers 3-77
Pulling out material from slopes 3-77
Moving material with longer reach 3-77
Picking up residual material in grab operation 3-78
Grabbing bulky material 3-78
Grabbing large objects 3-78
Pulling out and setting posts 3-78
Precise unloading in grab operation 3-79
Backfilling round gravel into drainage ditches 3-79
Unloading from the bottom of the bucket for increased dump heights 3-79
Continuous operation of 3rd control circuit (option) 3-80
Changeover: 3rd control circuit to additional front control circuit (option) 3-80
Operation: front/rear additional control circuit (option) 3-81
Tipping trailer operation (option) 3-82
Connection of electrically operated implements (option) 3-82
Operation of the Hitch trailer coupling (option) 3-83
Operation of the Rockinger trailer coupling (option) 3-84
Compressed-air brake system (option) 3-85
General safety instructions 3-85
Coupling and uncoupling compressed-air hoses (dual-circuit brake system) 3-85
Compressed-air gauge 3-86
Hydraulic trailer brake connection (option) 3-86
Troubleshooting 4
Engine trouble 4-1
Malfunctions in the air conditioning system (option) 4-2
000 294 145 0 – BA SCORPION I-5
Table of contents
Maintenance 5
Introduction 5-1
Safety prop for telescopic boom 5-1
Fuel system 5-2
Specific safety instructions 5-2
Refuelling 5-2
Stationary fuel pumps 5-2
Diesel fuel specification 5-3
Checking/replacing the fuel prefilter (water separator) 5-3
Replacing the fuel filter 5-4
Bleeding the fuel system 5-5
Engine lubrication system 5-6
Checking the engine oil level 5-6
Filling up engine oil 5-7
Replacing the engine oil every 500 s/h (service hours) 5-8
Replacing the engine oil filter cartridge every 500 s/h (service hours) 5-9
Engine and hydraulics cooling system 5-10
Specific safety instructions 5-10
Checking the coolant level and quality 5-11
Filling up coolant 5-12
Draining coolant 5-13
Cleaning the radiator fins 5-14
Cleaning the radiator with the reversing fan (option) 5-15
Air filter 5-16
Checking air filter contamination 5-16
Replacing the filter cartridge at 500 s/h (service hours) 5-17
V-belt 5-18
Checking the V-belts 5-18
Retightening the V-belt 5-19
Hydraulic system 5-20
Specific safety instructions 5-20
Monitoring the hydraulic oil and the reflux filter 5-21
Checking the hydraulic oil level once a day 5-21
Filling up the hydraulic oil 5-22
Important information for the use of biodegradable oil 5-22
Checking hydraulic pressure lines 5-23
Specific safety instructions 5-23
Lubrication work 5-24
General safety instructions 5-24
Lubricating the rear axle oscillation-type bearing 5-24
Lubricating the planetary drive bearing 5-24
Lubrication points on the telescopic boom: overview 5-25
Lubricating the telescopic boom 5-25
Checking and adjusting the wear plates 5-25
Maintenance of the brake system 5-26
Specific safety instructions 5-26
Checking/filling up the brake fluid level 5-26
Maintenance: compressed-air brake system (option) 5-27
Checking the compressed-air tank and lines 5-27
Checking compressor attachment and drive 5-27
Tyres 5-28
Daily tyre checks 5-28
Changing wheels 5-29
Heating – fresh air 5-30
Cleaning/replacing the fine-dust filter 5-30
Cleaning/replacing the recirculated-air filter 5-30
I-6 000 294 145 0 – BA SCORPION
Table of contents
Air conditioning (option): maintenance 5-31
General safety instructions 5-31
Functional and visual check once a day 5-32
Maintenance of the electric system 5-33
Specific safety instructions 5-33
Service and maintenance work at regular intervals 5-33
Cables, bulbs and fuses 5-34
Alternator 5-34
Adjusting the headlights 5-34
Checking/replacing the battery 5-35
Maintenance: trailer coupling 5-36
Rockinger trailer coupling (option) 5-36
General maintenance work 5-37
Specific safety instructions 5-37
When using washing solvents 5-37
When using compressed air 5-37
When using a high-pressure cleaner or steam jet 5-37
When using volatile and easily flammable anticorrosion agents and sprays 5-37
Cleaning inside the cab 5-38
Cleaning the seat belt 5-38
Cleaning the exterior of the machine 5-38
Cleaning the engine and the engine compartment 5-39
Screw connections 5-39
Pivots and hinges 5-39
Maintenance if the machine is used in a saline environment 5-40
Aggressive media (option) 5-40
Maintenance and service of the implements 5-40
Fluids and lubricants 5-41
Maintenance plan (overview) 5-42
Maintenance label 5-46
Explanation of symbols on maintenance label 5-46
Specifications 6
Model and trade names: overview 6-1
Frame 6-1
Engine 6-1
Oil/water cooling fan 6-1
Power train 6-2
Variable displacement pump 6-2
Variable displacement motor 6-2
Axles 6-3
Front axle 6-3
Rear axle 6-3
Service and parking brake 6-3
Steering 6-4
Work hydraulics 6-4
Hydraulic pump 6-4
Hydraulic ram protection 6-4
Lift, tilt and push-out rams: velocity 6-5
Hydraulic pilot control 6-5
Additional control circuit (option) 6-5
Trailer couplings: trailer weight/drawbar load 6-5
000 294 145 0 – BA SCORPION I-7
Table of contents
Electric system 6-6
Fuses: overview 6-6
Electric components 6-7
Main fuse box with relays 6-7
Relays: overview 6-8
Tyres for model 404-01 6-9
Weights 6-9
Noise levels 6-9
Vibration 6-10
Coolant compound table 6-10
Tightening torques 6-10
General tightening torques 6-10
Specific tightening torques 6-10
Payload without oscillating axle interlock model 404-01 6-11
Payload with oscillating axle interlock model 404-01 6-12
Dimensions with bucket 6-13
Dimensions with pallet forks 6-14
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CLAAS SCORPION 9040 OPERATOR’S MANUAL – PDF DOWNLOAD:

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