CLAAS Tractor Nexos Elios 210-220-230 01 ENGINE – F5C Technical Systems Manual – PDF DOWNLOAD

Description

CLAAS Tractor Nexos Elios 210-220-230 01 ENGINE – F5C Technical Systems Manual – PDF DOWNLOAD

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DESCRIPTION:

CLAAS Tractor Nexos Elios 210-220-230 01 ENGINE – F5C Technical Systems Manual – PDF DOWNLOAD

Introduction

• Workshop manuals are subdivided into Parts and Sections, each characterized by a number, with its content specified in
  the general summary.
• Sections with mechanical content present the technical data, tightening torque sets, lists of tools, removal-refitting of
  groups, revisions on bench, diagnostic and maintenance plans.
• Sections or parts of the electrical/electronic systems describe the electrical network and electronic systems of the unit,
  electrical diagrams, specifications of components, coding of components and diagnostic corresponding to the specific units
  of the electrical system.
• Section 1 describes the specifications of the engines, as well as their general operation.
  Section 2 describes the type of fuel supply.

Section 3 concerns operating, and is divided into four separate parts:

1. Mechanical part dedicated to engine maintenance, limited to components differentiated according to specific use.
2. Electrical part related to wiring, electrical and electronic devices differentiated according to specific use.
3. Scheduled maintenance and specific revision.
4. Part of the diagnostic dedicated to those who, when providing technical support, must have simple and direct indications
to troubleshoot the main problems.

• Sections 4 and 5 concern overhaul operations of the engine fitted on the swivel cradle and the tools required for its
  performance.
• The appendix enumerates the general safety standards which everyone, whether the installers or handlers, must apply to
  avoid severe accidents.
• In its descriptions, the manual uses appropriate symbols to classify the information indicated. More particularly, we have
  defined a series of symbols to classify remarks and another for support operations

General notes

• The notes indicated are not representative of all danger situations likely to occur. Therefore, we recommend referring to your supervisor in case of hazard situation not described. Use specific and generic equipment as described in their operating and maintenance manuals. Check the operating condition of tools not subject to periodical checks. Manual load handling
• must be calculated beforehand as it depends on the weight, but also dimensions and route. Handling using mechanical means must include appropriate lifts while considering the weight, shape and volume. Elevators, cables and hooks used must feature clear indication on the maximum acceptable load. The use of these tools is authorized only to certified staff.
• Keep a safe distance from the load and in any event never stand below it. During removal operations, always apply the instructions, during part extraction phases, avoid any accidental shock with workshop staff. The workshop activities performed by two must always be performed safely ; avoid any operations which may be hazardous for the colleague due to
• lack of visibility or an incorrect position. Keep staff not involved in the operations away from the zone. Learn the appropriate operating and safety notions required before any intervention on it. Observe scrupulously all safety warnings present on the unit. Never leave the unit without monitoring during the repair interventions. In case of intervention on the
• unit when lifted from the ground, ensure it is laid sturdily on the appropriate supporting cradles, and manual/automatic safety devices are activated when lifting using a gantry. Remove the radiator cap only when the engine is cold, by unscrewing it slowly to allow residual pressure of the circuit to exhaust. Flammable fuels and all fluids and liquids must be
• handled with care, as specified in 16-point sheets on toxic materials. Refill in the open air with the engine stopped, while avoiding to light a cigarette, open flames or sparks to prevent explosions or fires. Store flammable, corrosive and polluting fluids and liquids as per currently enforced regulations. Never use food grade containers to store toxic liquids. Avoid
• puncturing or burning pressurized containers and throw cloths impregnated with flammable substances in containers planned to this effect. Worn, damaged or wear-prone parts must be changed with original CLAAS spare parts. During the
• workshop activity, the workstation must be clean and neat at all times ; clear or clean the floors of any accidental stain of liquids and oil. Power outlets and electrical devices required to perform repairs must comply with applicable safety standards.

TABLE OF CONTENTS:

CLAAS Tractor Nexos Elios 210-220-230 01 ENGINE – F5C Technical Systems Manual – PDF DOWNLOAD\

01 ENGINE – F5C 1
introduction 7
Introduction 8
Symbols 8
General notes 11
General notes on the electrical circuit 12
Grounding and shielding 13
Conversions between the main measurement units of the international system and current use derived magnitudes 14
General 15
Engine views 16
Engine lubrication 17
Oil pump 18
Balancing system with counter-rotating counterweights 19
Oil filter 20
Oil gas recycling 21
Cooling 22
Water pump 23
Thermostat 23
Heat exchanger 24
Exhaust Gas Recirculation (EGR) system 25
Supercharging 26
Fuel supply 27
Schematic diagram 28
Hose schematic 29
Injection pump 31
Supply phase 32
Start phase 32
End of start phase 33
Engine stop 33
LDA device (flow adaptation according to the load) 34
Priming pump 34
Fuel filter 35
Engine auxiliary devices 37
Removing / refitting engine auxiliary devices 38
Preliminary operations 38
Finding the TDC on Cylinder 1 40
BOSCH VE 4/12F pump 41
Timing gear train casing 45
Fitting the rear face components 48
Fitting the flywheel 49
Fitting the front face components 49
Engine timing 50
Piston protrusion measurement 53
Adjusting the rocker-valve gap 57
Verifications and checks 62
Removing-refitting the blow-by on the cylinder head cover 63
Injection pump removing and refitting procedure 67
BOSCH VE 4/12F pump 68
Checking static advance of the injection pump on the engine at TDC of cylinder 1 71
KSB – Bosch pump link cable 72
Coolant temperature sensor 73
Oil pressure switch 74
KSB coolant temperature sensor 75
Engine speed sensor 76
Overhaul of the engine 77
General specifications 78
Fitting sets 79
Removing the connecting rods / pistons / crankshaft and camshafts 85
Repairing the cylinder block 88
Checks and measurements 88
Checking the bearing surface of the cylinder head on the cylinder block 89
Timing 90
Camshaft 90
Checking cam lift and cylinder alignment on the shaft 90
Socket 91
Changing the bush 91
Followers 92
Fitting the followers – Camshaft 92
Crankshaft 94
Measure the crank pins and journals 94
Fitting the bearing bushings 96
Fitting the crankshaft 96
Checking shoulder gap of the crankshaft 97
Connecting rod – piston assembly 98
Piston pin 99
Connecting rods101
Sockets102
Fitting the connecting rod – piston assembly – Connecting rod-piston coupling102
Fitting the piston rings103
Fitting the connecting rod – piston assemblies in the jackets104
Fitting the connecting rod caps104
Piston protrusion measurement105
Cylinder head106
Removing the valves106
Checking the cylinder head bearing surface107
Valves107
Valve guide108
Valve seats108
Fitting the cylinder head109
Tightening torques111

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.M