CLAAS Wheel Loader 4.5 L OEM Diesel Engines — Final Tier 4Stage IV Platform COMPONENT TECHNICAL MANUAL – PDF DOWNLOAD

Description

CLAAS Wheel Loader 4.5 L OEM Diesel Engines — Final Tier 4Stage IV Platform COMPONENT TECHNICAL MANUAL – PDF DOWNLOAD

DESCRIPTION

CLAAS Wheel Loader 4.5 L OEM Diesel Engines — Final Tier 4Stage IV Platform COMPONENT TECHNICAL MANUAL – PDF DOWNLOAD

Introduction
Foreword

This repair manual covers the 4045 PowerTech™ engines for Final Tier 4/Stage IV platform. This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual. Live With Safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

CAUTION: This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury

Information in this manual is organized in sections and sub divided into groups. Section 01 covers the safety measures to follow while repairing the engine; engine identification features, engine emission and application details, and information about the fuels, lubricants, and coolants. Section 02 covers the repair and adjustment procedures.

• Section 03 explains the theory of operation of each system. Section 04 is the diagnostics section that provides troubleshooting procedures to find problems. Section 05 covers other materials needed to do the job. Section 06 covers specifications, generalized torque values, and contains the wiring diagrams. This manual contains SI Metric units of
• measure followed immediately by the U.S. customary units of measure. Most hardware on these engines is metric sized. Read each block of material completely before performing service to check for differences in procedures or specifications. Follow only the procedures that apply to the component you are working on. Component Technical Manuals are concise
• service guides for specific components. Component Technical Manuals are written as stand-alone manuals covering multiple machine applications. Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes. CALIFORNIA
• PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

TABLE OF CONTENTS:

CLAAS Wheel Loader 4.5 L OEM Diesel Engines — Final Tier 4Stage IV Platform COMPONENT TECHNICAL MANUAL – PDF DOWNLOAD

Group 000—Safety
Understand Signal Words 01-000-1
Recognize Safety Information 01-000-1
Replace Safety Signs 01-000-1
Follow Safety Instructions 01-000-2
California Proposition 65 Warning 01-000-2
Exhaust Filter Cleaning 01-000-2
Avoid Hot Exhaust 01-000-2
Work In Ventilated Area 01-000-3
Decommissioning — Proper
Recycling and Disposal of Fluids
and Components 01-000-3
Prevent Machine Runaway 01-000-4
Practice Safe Maintenance 01-000-4
Work in Clean Area 01-000-5
Wear Protective Clothing 01-000-5
Service Machines Safely 01-000-5
Use Proper Tools 01-000-6
Construct Dealer-Made Tools
Safely 01-000-6
Support Machine Properly 01-000-6
Use Proper Lifting Equipment 01-000-7
Protect Against Noise 01-000-7
Illuminate Work Area Safely 01-000-7
Install All Guards 01-000-8
Stay Clear of Rotating Drivelines 01-000-8
Protect Against High Pressure
Spray 01-000-8
Service Cooling System Safely 01-000-9
Remove Paint Before Welding or
Heating 01-000-9
Precautions for Welding 01-000-10
Wait Before Opening
High-Pressure Fuel System 01-000-10
Avoid High-Pressure Fluids 01-000-11
Avoid Heating Near Pressurized
Fluid Lines 01-000-11
Avoid Static Electricity Risk When
Refueling 01-000-12
Handle Fluids Safely—Avoid
Fires 01-000-12
Prepare for Emergencies 01-000-12
Handling Batteries Safely 01-000-13
Prevent Acid Burns 01-000-14
Prevent Battery Explosions 01-000-14
Live With Safety 01-000-15
Group 001—Engine Identification
Engine Serial Number Plate
Information 01-001-1
OEM Engine Option Code Label 01-001-2
Information Relative to Emissions
Regulations 01-001-5
Page
Emissions Control System
Certification Label 01-001-6
Group 002—Fuels, Lubricants, and Coolant
Diesel Exhaust Fluid (DEF) — Use
in Selective Catalytic Reduction
(SCR) Equipped Engines 01-002-1
Storing Diesel Exhaust Fluid
(DEF) 01-002-1
Refilling Diesel Exhaust Fluid
(DEF) Tank 01-002-2
Testing Diesel Exhaust Fluid
(DEF) 01-002-3
Disposal of Diesel Exhaust Fluid
(DEF) 01-002-3
Diesel Fuel 01-002-4
Supplemental Diesel Fuel
Additives 01-002-4
Lubricity of Diesel Fuel 01-002-5
Handling and Storing Diesel Fuel 01-002-5
BioDiesel Fuel 01-002-6
Testing Diesel Fuel 01-002-7
Fuel Filters 01-002-7
Minimizing the Effect of Cold
Weather on Diesel Engines 01-002-8
John Deere Break-In Plus™ Engine
Oil — Interim Tier 4, Final Tier 4,
Stage IIIB, and Stage IV 01-002-9
Diesel Engine Oil — Interim Tier
4, Final Tier 4, Stage IIIB, and
Stage IV 01-002-9
Engine Oil and Filter Service
Intervals — Interim Tier 4, Final
Tier 4, Stage IIIB, and Stage IV
— OEM Applications 01-002-10
Diesel Engine Oil and Filter Service
Intervals 01-002-10
Mixing of Lubricants 01-002-10
Alternative and Synthetic
Lubricants 01-002-11
Lubricant Storage 01-002-11
Oil Filters 01-002-11
Diesel Engine Coolant (engine with
wet sleeve cylinder liners) 01-002-12
Water Quality for Mixing with
Coolant Concentrate 01-002-13
Operating in Warm Temperature
Climates 01-002-13
Testing Coolant Freeze Point 01-002-14
Disposing of Coolant 01-002-14

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• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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