CLAAS XERION 3300 Operator’s Manual- PDF DOWNLOAD

Description

CLAAS XERION 3300 Operator’s Manual- PDF DOWNLOAD

DESCRIPTION:

CLAAS XERION 3300 Operator’s Manual- PDF DOWNLOAD

Introduction
1.1 General Information
1.1.1 How to use this manual

The present Operator’s Manual is primarily intended for the vehicle operator and contains information about using, setting, operating and maintaining the XERION. Provided all instructions regarding maintenance and care are followed, you can count on many years of reliable service. Please have your authorised CLAAS dealer carry out the recommended regular inspections. The neglecting of regular maintenance and proper machine operation lead to reduced performance and loss of time. When properly operated and carefully maintained, your vehicle will always perform well.
TABLE OF CONTENTS:

CLAAS XERION 3300 Operator’s Manual- PDF DOWNLOAD

Contents
1 Introduction
11 General Information 17
111 How to use this manual 17
112 Validity of instructions 18
113 Specifications 18
12 Road traffic regulations 19
121 Documents to be carried on the machine 19
122 Objects to be carried on the machine 19
123 Excess-width machines 19
124 Changes on the machine 19
125 Implements 20
126 Registration 20
127 Validity 20
13 Identification plates and identification numbers 21
131 Spare parts and technical questions 21
132 Vehicle identification plate 21
133 Transmission identification plate 23
134 Engine identification plate 23
135 Hitch block identification plate 23
136 Hitch identification plate 24
137 Ball-type hitch identification plate 24
138 Cuna hitch identification plate 24
139 Swinging drawbar identification plate 25
2 Safety precautions
21 Safety rules 26
211 Identification of warning and danger signs 26
212 Intended use 27
213 General safety and accident prevention regulations 27
214 Transporting passengers, co-driver, operating personnel 28
215 Driving operations 28
216 Leaving the vehicle 29
217 Vehicle-mounted implements 29
218 Pto shaft operation 30
219 Air conditioner 30
2110 Adjustment and maintenance work 31
2111 First aid measures 31
22 Safety features on the vehicle 33
221 Grab handles 33
222 Wheel chocks 33
Positioning the wheel chocks 33
223 Battery isolating switch 33
224 Fire extinguisher 34
23 Safety decals 35
231 Layout and purpose 35
232 Positioning on the vehicle 36
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000 515 130 0 (2) 36
000 516 060 0 (8) 37
000 515 133 0 (17) 38
000 515 134 0 (33) 38
000 515 137 1 (36) 39
000 515 138 0 (39) 39
000 515 141 0 (40) 40
000 515 131 0 (46) 40
000 515 132 0 (47) 41
000 515 135 0 (48) 41
000 515 136 0 (49) 42
000 515 139 1 (50) 42
000 515 140 1 (51) 43
000 515 143 1 (52) 43
3 Specifications
31 Country-specific specifications 44
32 Engine 44
321 Engine specifications 44
322 Cooling system 44
323 Electric system 44
324 Fuel tank 44
33 Angle of inclination 44
331 Angle of vehicle inclination 44
34 Drive 45
341 Drive 45
342 Transmission 45
343 Axles 45
35 Pto shafts 45
351 Tail pto shaft 45
36 Power lifts 46
361 Front power lift 46
362 Tail power lift 46
37 HITCHES 46
371 Allowed load 46
38 Steering 47
381 Design 47
39 Brakes 47
391 Service brake 47
392 Parking brake 47
393 Trailer brake 47
310 Hydraulic system 48
3101 Main circuit (power lift, additional control units) 48
3102 Steering circuit (Oil cooling, steering, brake) 48
3103 Emergency circuit (emergency steering) 48
3104 Power hydraulics 48
311 Additional control units 48
3111 Additional control units 48
3112 Power-beyond ports 49
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312 Socket outlets 49
3121 Socket, 56-pin 49
3122 Signal socket, 7-pin 50
3123 Signal socket (ISO), 9-pin 50
3124 Unit socket (ISO), 9-pin 50
3125 Socket(s), 3-pin 50
3126 Sockets, 7-pin 50
3127 Diagnosis socket 50
313 Tightening torques 50
3131 Driven steering axles 50
4 Before initial operation
41 Check list for initial operation 51
411 Use and responsibilities 51
412 Set-up work upon delivery 51
413 Set-up work prior to handing-over 51
414 Engine 51
415 Chassis / wheels 52
416 Transmission / Brakes 52
417 Power lift / hitches 52
418 Cab / hydraulic system / electric system 52
419 Coverings / protective guards 53
4110 Decals 53
4111 Functional check 53
5 Prior to any commissioning
51 Mirrors 54
511 Adjusting the external mirrors 54
Rough adjustment of external mirror 54
Fine adjustment of external mirror 54
512 Adjusting the side view mirror 55
52 Steering stops 56
521 Use 56
522 Fitting the steering stops 57
53 Mud guard on floating axle 58
531 Adapting the mud guard: 58
532 Mud guard positions 59
54 SELECTING IMPLEMENT COMBINATIONS 60
541 Allowed axle loads 60
542 Necessary data 61
543 Calculating the permissible axle loads 62
Actual total weight 62
Minimum front axle load 62
Minimum rear axle load 62
Actual front axle load 62
Actual front axle load 62
544 Calculating the ballast 63
Minimum front ballast 63
Minimum tail ballast 63
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Additional front ballast 63
Additional rear ballast 63
545 Example of an application: Ordered combination on the tail three-point hitch 64
Necessary data 64
Actual total weight 64
Minimum front axle load 64
Minimum rear axle load 64
Actual front axle load 65
Actual front axle load 65
Minimum front ballast 65
Additional front ballast 66
Actual total weight 66
Minimum front axle load 66
Minimum rear axle load 66
Actual front axle load 66
Actual front axle load 66
55 Weights 68
551 Tail weights 69
552 Centre weights 70
6 Overview of controls
61 Cab 71
611 Cab roof 71
612 Roll-up sun screens 73
613 Switch console 74
614 Multi-function handle 76
615 B-column switch console 77
62 Automatic air conditioner 79
621 Use 79
622 Switching on the automatic air conditioner 79
623 Automatic cab temperature adjustment 79
624 Manual cab temperature adjustment 80
625 Adjusting the air conditioner air flow 81
Heating the leg area 82
626 Dehumidifying the cab windowpane 82
627 Displaying the outside temperature 83
628 Converting the temperature display to °Fahrenheit 83
63 Steering column 84
631 Vehicle information unit 84
632 Multi-function switch 84
633 Adjusting the steering column 85
Adjusting the steering column 85
Tilting the steering column 85
Adjusting the steering wheel height 85
64 Adjusting the operator’s seat 86
641 Adjusting the armrests 86
Sliding the right arm rest forward / backward 86
Adjusting the angle of the right armrest 86
Adjusting the angle of the left arm rest 86
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Adjusting the height of the left armrest 87
642 Adjusting the seat 87
Adjusting the seat depth 87
Adjusting the seat inclination 87
Sliding the seat forward / backward 87
Rotating the seat 88
643 Adjusting the back rest 88
Extending the back rest 88
Adjusting the back rest inclination 89
644 Adjusting the seat comfort 89
Activating / deactivating the horizontal suspension 89
Adjusting the seat height / operator’s weight 89
Adjusting the shock absorption 90
Switching on the seat heater 90
Adjusting the lumbar support 90
65 Power lifts 91
651 Front external operation 91
652 Tail external operation 91
66 Socket outlets 92
661 Vehicle front 92
662 Vehicle tail 92
663 Cab 93
67 Central terminal compartment 94
671 Opening the central terminal compartment 94
672 Fuses 94
673 Relays 97
7 Driving and Transport
71 Starting the engine 100
72 Lighting and warning signs 102
721 Adjusting the drive lights 102
722 Warning plates 102
73 Selecting the transmission mode 103
731 Automotive mode 103
732 Manual mode 103
74 Driving off 104
741 Before driving off 104
742 Driving in automotive mode 104
743 Driving with the parking brake on 105
744 Driving off in manual mode 105
75 Driving 108
751 During travel 108
752 Road travel 109
753 Pushing operation 109
754 Operating ranges 110
Change drive range 110
755 Changing the direction of travel 111
Selecting the direction of travel at vehicle standstill 111
Changing the direction of travel while driving 112
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756 Activating the vibration dampening 113
76 Cruise control 114
761 Purpose 114
762 Storing cruise control values 114
763 Activating cruise control values 115
764 Changing cruise control values 116
765 Deactivating the cruise control 116
77 Sets the engine speed 118
771 Adjusting the minimum engine speed 118
772 Storing the fixed engine speed 119
773 Activating/changing the fixed engine speed 120
78 Differential locks 121
781 Engaging the centre differential lock 121
782 Engaging the axle locks 122
783 Releasing the differential locks manually 123
784 Automatic differential lock monitoring device 123
79 Brakes 124
791 Shifting the transmission to neutral 124
792 Foot brake 124
Manual mode 125
793 Parking brake 125
794 inching pedal 126
710 Parking the vehicle 127
7101 Limp Home 127
7102 Towing the XERION 129
Towing with the engine running 129
Towing with the engine standing still 129
8 Fieldwork settings
81 CAB POSITIONS 130
811 Engine position 130
SADDLE TRAC 130
812 Centre position 130
TRAC / TRAC VC 130
813 Tail position 130
TRAC VC 130
814 Rotating the cab 131
815 Steering with cab in tail position 132
816 Lighting with the cab in tail position 132
82 Front power lift 133
821 Front power lift – overview 133
822 Connecting the implements in a height-variable / rigid manner 134
Connecting the implements in a height-variable manner 134
Connecting the implements in a rigid manner: 134
823 Adjusting the lifting power and the lifting path 135
Longer lifting path / smaller lifting power 135
Shorter lifting path / larger lifting power 135
824 External operation 135
825 Hitching an implement 136
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Hitching up using the external pushbuttons 136
826 Adjusting and connecting the upper link 137
827 Unhitching an implement 137
828 Parking position 137
83 Tail power lift 138
831 Tail power lift – overview 138
832 External operation 138
833 Hitching an implement 138
Hitching up using the external pushbuttons 139
834 Adjusting and connecting the upper link 140
835 Adjusting and connecting the hydraulic upper link 140
836 Unhitching an implement 141
837 Adjusting the lower link clearance 142
838 Changing the implement lift angle 142
839 Adjusting the lift brace length 143
8310 Adjusting the lower links to variable height 143
8311 Adjusting the lower link to a rigid position 143
8312 Adjusting the lower link to a floating / rigid position 144
Adjusting the lower link to be laterally rigid 144
Adjusting the automatic / floating position 144
84 Slewing power lift 145
841 Adapting the category 145
842 Adjusting the height flexibility 145
85 HITCHES 146
851 Trailer hitch 146
Adjusting the trailer hitch position 146
Removing the trailer hitch 147
Hitching an implement 147
Unhitching an implement 148
852 Ball-type hitch 148
Installing the ball-type hitch 148
Connecting an implement to the ball-type hitch 149
Disconnecting an implement from the ball-type hitch 149
853 Cuna hitch 150
Relocating the Cuna hitch 150
Removing the Cuna hitch 150
Hitching/unhitching implements 150
854 Swinging drawbar 151
Short / long swinging drawbar 151
Swinging drawbar with trailer hitch ball 152
855 Hitch block with Piton Fix 152
856 Hitch block with ball 153
857 Forced steering device 154
Fitting variants 154
Fitting the forced steering device 155
Hitching an implement 156
858 Special hitch with ball 156
Hitching a semitrailer / an implement 157
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86 VEHICLE-MOUNTED IMPLEMENTS 158
861 Adjusting the floating axle lock 158
87 Ptoshafts and universal drive shaft 159
871 Replacing the stub of pto shaft 160
872 Installing the universal drive shaft 160
88 Hydraulic connections 162
881 Front hydraulic ports 163
882 Tail hydraulic ports 163
883 Load Sensing 164
884 White hydraulic ports 164
Connecting the external consumer 164
885 Power hydraulics 165
886 Disconnecting the hydraulic hoses 165
89 TRAILER BRAKE CONNECTIONS 167
891 Before connecting the trailer brake system 167
892 Connecting the trailer to the compressed-air brake system 167
893 Connecting the trailer to the hydraulic brake system 168
810 INSTALLATION OF ELECTRIC AND ELECTRONIC DEVICES 169
8101 Installation of mobile communication systems 169
8102 Installing additional controls/displays 170
9 Operation CEBIS
91 CLAAS CEBIS on-board information system 171
92 Controls and displays 172
921 C keys 172
922 Rotary switch D 172
923 Multi-function handle 173
Tail power lift 173
924 Road travel display 174
925 Working display 176
926 Windows 178
93 Hydraulic system configuration 180
931 Calling up the Hydraulic system configuration menu 180
932 Configuring the power lift 180
Opening the rear lifting equipment menu 180
Setting the tractive force / position control 181
Setting the lift limit 181
Setting the lifting equipment drop rate 182
933 Configuring the hydraulic ports 183
Setting the oil flow rate 183
Setting the reaction time 184
Setting the actuated time 186
Activating/deactivating the external control 187
Activating/deactivating the priority 187
94 Vehicle configuration 189
941 Calling up the Vehicle configuration menu 189
942 Ground speed setting 189
Calling up the Ground speed configuration menu 190
Setting cruise control values 190
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Setting the creeping speed 191
943 Engine settings 192
Calling up the Engine settings menu 192
Setting the load-based engine droop 192
Storing fixed engine speeds 194
944 Transmission 195
Calling up the Transmission menu 196
Setting the aggressiveness 196
Activating / deactivating the manual mode 197
945 Calibration 198
Calling up the calibration menu 198
Learning the pulses per 100m 199
Learning the front power lift 199
Learning the tail power lift 200
95 Steering settings 201
951 Special steerings 202
Standard steering 202
4-wheel steering 203
Rear axle offset steering 204
Diagonal crab steering 204
Crab steering 205
Ground speed control lever 205
Synchronous steering 206
952 Calling up the Steering menu 206
953 Activating a special steering 206
954 Selecting a special steering 208
955 Configuring the special steering 209
Maximum rear axle steering angle 210
Steering to the max rear axle steering angle 210
Maximum diagonal crab steering steering angle 211
Steering to the max diagonal crab steering steering angle 211
Centering aid On/Off 212
Position of steering pole axis 213
Examples of applications: 213
96 CEBIS 214
961 Calling up the CEBIS menu 214
962 Configuring the rotary switch 214
Changing the rotary switch levels 214
Priority of rotary switch levels 215
963 Configuring the function keys F1 to F4 216
964 Configuring the rocker switch on the ground speed control lever 217
965 CEBIS – Settings 217
Monitor brightness 218
Language, Distance unit 218
Date / Time 219
966 Reset 219
Resetting the trip milage counter 219
Resetting the 500 h and 1500 h maintenance counter 220
Resetting the machine to the factory settings 220
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97 Supplementary driving information 221
971 Calling up supplementary driving information 221
Vehicle 221
Engine 222
Transmission 222
Hydraulic system 223
Alarms 223
Maintenance 223
CEBIS 224
98 Implement 225
981 Calling up the Implement menu 225
982 Setting the working width 225
983 Defining the working position 226
984 Configuring the distance calculation 227
99 Area counter 228
991 Calling up the area counter menu 228
992 Calling up the daily counter 228
993 Calling up the total counter 229
994 Resetting the daily counter 230
10 Operation of CLAAS COMMUNICATOR
101 Power hydraulics 231
1011 Controls 231
1012 Scope of functions 232
1013 Switching the control mode on / off 232
Control mode ON 232
Control mode OFF 232
1014 Setting the output flow 233
1015 Setting the swivel angle 234
1016 Setting the operating mode 234
1017 Activating the power hydraulics 235
Changing the flow rate 236
1018 Changing the direction of flow 237
1019 Switching the power hydraulics off 238
10110Displaying diagnosis data 238
102 Service menu 239
1021 Scope of functions 239
1022 Calling up the service menu 239
1023 Service menu – Overview 240
1024 Selecting a menu 241
1025 Information menu 241
1026 Image settings menu 241
Setting the monitor contrast 242
Setting the monitor brightness 242
1027 Time and date menu 242
Setting the time 242
1028 Memory administration menu 243
Displaying the memory capacity 243
Deleting a memory location 244
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1029 Country-specific settings menu 244
Setting the language 245
Setting the format 245
Setting the unit 246
10210Additional function menu 247
11 Fieldwork
111 Headlights 248
1111 Switching on the worklights 248
112 Trailer brake 250
1121 Compressed-air brake 250
1122 Hydraulic trailer brake 250
1123 Hydraulic trailer brake, “Italian” type 251
113 Ptoshaft / auxiliary power take-off 252
1131 To be observed before putting into operation 252
1132 Engaging the tail pto shaft 253
1133 External operation of tail pto shaft 254
1134 Engaging the auxiliary power take-off 255
114 Power lifts 256
1141 Operating the front power lift 256
1142 Adjusting the tail power lift working position 257
1143 Operating the electronic lift control 257
115 Hydraulic vehicle-mounted implements 259
1151 Scope of functions 259
1152 White hydraulic port 259
1153 Red / yellow / green / blue hydraulic port 260
Raising an implement 260
Lowering an implement 261
1154 Configuring the hydraulic ports 261
116 Central lubrication system 263
1161 Purpose 263
1162 Switching on the central lubrication system 263
12 Faults and remedies
121 Air conditioner 264
1211 Fault code table 264
1212 Faults and remedies 264
122 Central lubrication system 267
1221 Faults and remedies 267
13 Maintenance
131 Important maintenance instructions 268
1311 Important maintenance instructions and safety rules 268
1312 Lubrication 268
1313 Brakes 269
1314 Wheels / tyres 269
1315 Hydraulic system 271
1316 Electrical system 271
1317 Air conditioner 272
1318 Protective guards 273
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1319 Spare parts 273
13110Pto shaft-driven implements 273
13111Welding 274
132 Maintenance schedules 276
1321 Hydraulic system / Steering 276
1322 Transmission 276
1323 Compressed-air system / Brakes 277
1324 Axles 278
1325 Cab / air conditioner 278
1326 Hitches / bolts 279
1327 Central lubrication system 280
133 Lubricants charts 281
1331 Hydraulic system 281
1332 Transmission 281
1333 Brakes 281
1334 Axles 282
1335 Cab / air conditioner 282
134 Hydraulic system 283
1341 Checking the hydraulic oil level 283
1342 Changing the hydraulic oil 283
1343 Topping up hydraulic oil 284
1344 Replacing the hydraulic oil filter 284
Replacing the return flow filter 284
Replace pressure filter 285
Replacing the suction filter 286
Replacing the fresh air filter element 286
1345 Draining the leakage oil collecting container 287
Tail leakage oil collecting container 287
Front leakage oil collecting container 287
135 Transmission 288
1351 Checking the ground drive transmission oil level 288
1352 Changing the ground drive transmission oil 288
1353 Topping up ground drive transmission oil 289
1354 Replacing the ground drive transmission fine filter 289
1355 Checking the pto transmission oil level 290
1356 Changing the pto transmission oil 290
1357 Topping up pto transmission oil 291
136 Compressed-air system / Brakes 292
1361 Compressed-air connection 292
1362 Checking / cleaning the drain valve 293
1363 Checking / retightening the straps 293
1364 Have compressed-air accumulator checked 293
1365 Checking the pressure controller 294
1366 Checking the antifreeze agent level 294
Switching off the antifreeze pump 294
1367 Checking the parking brake air gap 295
1368 Releasing the parking brake 295
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137 Axles 296
1371 Checking the planetary gear oil level 296
1372 Changing the planetary gear oil 297
1373 Checking the differential oil level 297
1374 Changing the differential oil 298
1375 Cleaning the venting valves 298
1376 Checking the track adjustment 299
1377 Checking the kingpin bearings for absence of play 299
138 Air conditioner 300
1381 Cleaning the condenser 300
1382 Checking the refrigerant level 301
1383 Checking the filter receiver drier 301
139 Cab 302
1391 Cleaning / replacing the cab filters 302
1392 Cleaning the units located in the cab roof 302
1393 Checking the windscreen washer 303
1394 Have fire extinguisher checked 303
1310HITCHES 304
13101Ball-type hitches 304
Checking the ball-type hitch for wear 304
Checking the special hitch with ball for wear 304
Adjusting the height play of the ball-type hitch 305
1311Central lubrication system 306
13111Checking the level 306
13112Filling the grease container 306
13113Function testing 307
14 Engine maintenance
141 Important maintenance instructions 308
1411 Important maintenance instructions and safety rules 308
1412 Cooling water and air intake hoses 308
1413 Coolant 308
1414 Belts 308
1415 Cleaning the engine compartment and hazard areas 309
1416 Warranty on non genuine CATERPILLAR products 309
1417 Engine oil 309
142 Maintenance schedule 310
1421 CATERPILLAR C9 engine 310
143 Lubricants chart 312
1431 CATERPILLAR C9 engine 312
Coolant 312
144 Opening the engine facings 313
1441 Folding up the front radiator grille 313
1442 Opening the engine bonnet 313
1443 Opening the side engine panels 314
145 ENGINE OVERVIEW 315
1451 CATERPILLAR C9 315
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146 Fuel system 316
1461 Filling the fuel tank 316
1462 Checking the water separator / draining water 317
1463 Replacing the fuel pre-filter cartridge 317
1464 Fuel filter 319
1465 Replacing the fuel filter cartridge 319
1466 Bleed fuel system 320
147 ENGINE OIL 321
1471 Checking the engine oil level 321
1472 Draining the engine oil 322
1473 Changing the engine oil filter 322
1474 Topping up engine oil 323
148 Cooling system 324
1481 Checking the frost resistance 324
1482 Checking the coolant level 325
1483 Changing the coolant 326
1484 Topping up coolant 327
1485 Cleaning the radiator unit 328
1486 Cleaning the cooling air intake screen 328
149 AIR-INTAKE SYSTEM 330
1491 Checking air-intake screen for dirt 330
1492 Check air intake hose for damage 330
1493 Checking the mounting clamps of the charge-air pipes 331
1494 Dry-type air filter 332
1495 Cleaning the air filter 332
Cleaning the main cartridge 333
Installing the main cartridge 334
1496 Replacing the air filter safety cartridge 335
Removing and installing the safety cartridge 336
1410V-BELTS / VALVES 337
14101Fan / alternator drive belt 337
14102Checking the drive belt condition 337
1411Electric system 338
14111Batteries 338
14112Battery isolating switch 338
14113Alternator 339
15 Lubrication chart
151 Lubricants and lubrication instructions 340
1511 Grease 340
1512 Symbols and abbreviations used 340
152 Greasing cycles 341
153 Lubrication points 343
1531 50 / 500 working hours 343
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CLAAS XERION 3300 OPERATOR’S MANUAL- PDF DOWNLOAD:

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