Claas XERION 3300 Technical Systems Electric System Manual – PDF DOWNLOAD

Description

Claas XERION 3300 Technical Systems Electric System Manual – PDF DOWNLOAD

DESCRIPTION:

Claas XERION 3300 Technical Systems Electric System Manual – PDF DOWNLOAD

XERION 3300
as of machine no. 109

Introduction
Structure of electrical documentation
Circuit diagram
General: Following the representation of schematic diagrams, all electric circuits are represented in individual circuit diagrams. Some explanations are given below in order to make understanding easier. xer-e-01a The numbering can be found on the respective cover sheet and on the circuit diagram.
Depending on the machine serial no., the equipment fitted and the country specification, there may be several individual circuit diagrams for one single function (01a, 01b, 01c, …).
Potentials
– Main power supply (Battery)
– Ignition switch power supply (switched)
– Power supply, relay-controlled
– Power supply, relay-controlled
– Power supply, relay-controlled

TABLE OF CONTENTS:

Claas XERION 3300 Technical Systems Electric System Manual – PDF DOWNLOAD

1 Introduction
Structure of electrical documentation 15
Circuit diagram 15
Grid co-ordinates 16
Interconnection list 16
CLAAS standard: 17
2 Electrics – basic principles
Measuring resistance 20
Diagram 20
Key to diagram 20
Description of function 20
Measuring voltage 21
Diagram 21
Key to diagram 21
Description of function 21
Measuring current 22
Diagram 22
Key to diagram 22
Description of function 22
3 Hydraulics – basic principles
Hydraulic pressure in motionless liquids 24
Diagram 1 24
Key to diagram 24
General principles: 25
Hydraulic pressure in moving liquids 26
Diagram 1 26
Key to diagram 26
Diagram 2 27
Key to diagram 27
General principles: 28
Hydraulic flow quantity 30
Diagram 30
Key to diagram 30
General principles: 31
Measuring pressure 32
Diagram 32
Key to diagram 32
General principles: 32
Measuring flow quantity 33
Diagram 33
Key to diagram 33
Description of function 33
Graphic symbols in fluidics 34
Graphic symbols and explanations 34
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4 Central terminal compartment
Central terminal compartment 0596 781 2 (up to serial no 50) 43
Top view 44
Rear view 45
Electronic components 46
Modules 46
Fuses (serial numbers 78100005 – 78100020) 47
Fuses (serial numbers 78100021 – 78100050) 49
Relay 52
Central terminal compartment 0596 783 0 (from serial no 50) 55
Top view 56
Rear view 57
Electronic components 58
Modules 58
Fuses (serial numbers 78100051 – 78100109) 58
Relay 61
5 Modules
Module representation 63
Overview 1 64
Overview 2 65
Overview 3 66
Module pin assignment 67
Module A006 – automatic climate control 67
Module A007 – cab fan governor 69
Module A015 – electronic engine control CAT 70
Module A030 – Terminal Cebis 72
Module A055 Electro-hydraulic steering (EHL) connector 1, up to vehicle no 50 74
Module A055 Electro-hydraulic steering (EHL) connector 2, up to vehicle no 50 77
Module A055 Electro-hydraulic steering (EHL) connector 1, from vehicle no 51 82
Module A055 Electro-hydraulic steering (EHL) connector 2, from vehicle no 51 86
Module A056 – VDC (vehicle drive control) 92
Module A057 – gearshift control (TCU) 97
Module A058 – Lift control (EHR) 102
Module A059-1 valve control (VCU) 104
Module A059-2 – valve control (VCU) 106
Module A060 – hydraulic control unit (HYD) 108
Module A061 – fieldwork computer XERION (XIF) 113
Module A062 – external control (EXT) 118
Module A070 – power hydraulics (PHM) 121
6 Circuit diagrams
01a Main power supply, diesel engine electric starting motor 123
Circuit diagram up to serial no 50 (DIN A 3) 124
Key to diagram 125
Description of function 125
Diagnosis table 1 125
Connector pin assignment 126
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Interconnection list 126
01b Main power supply, diesel engine electric starting motor 127
Circuit diagram from serial no 51 (DIN A 3) 128
Key to diagram 129
Description of function 129
Diagnosis table 1 129
Connector pin assignment 130
Interconnection list 130
02a Starting the diesel engine, diesel engine speed adjustment 131
Circuit diagram up to serial no 50 (DIN A 3) 132
Key to diagram 133
Description of function 133
Electronic throttle switching logics 135
Diagnosis table 2 135
Connector pin assignment 136
Interconnection list 136
02b Starting the diesel engine, diesel engine speed adjustment 139
Circuit diagram from serial no 51 (DIN A 3) 140
Key to diagram 141
Description of function 141
Electronic throttle switching logics 143
Diagnosis table 2 143
Connector pin assignment 145
Interconnection list 145
03a Diesel engine cut-off system 147
Circuit diagram (DIN A3) 148
Key to diagram 149
Measuring value table 149
Description of function 149
Diagnosis table 3 150
Connector pin assignment 150
Interconnection list 150
04a Road travel circuit, constant pressure circuit 151
Circuit diagram (DIN A3) 152
Key to diagram 153
Measuring value table 153
Description of function 154
Diagnosis table 4 155
Connector pin assignment 156
Interconnection list 156
05a Terminal 157
Circuit diagram (DIN A3) 158
Key to diagram 159
Description of function 159
Connector pin assignment 160
Interconnection list 160
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06a CAN bus 161
Circuit diagram up to serial no 50 (DIN A 3) 162
Key to diagram 163
Description of function 164
CAN BUS network 164
Measured value table 250 kB vehicle CAN bus (Vehicle CAN bus) 165
Measured value table 250 kB CAN bus hydraulic system 165
Measured value table J1939 CAN bus 165
Measured value table ISO 11783 CAN bus 165
Connector pin assignment 166
Interconnection list 166
06b CAN bus 171
Circuit diagram from serial no 51 (DIN A 3) 172
Key to diagram 173
Description of function 174
CAN bus network 174
Measured value table 250 kB vehicle CAN bus (Vehicle CAN bus) 175
Measured value table 250 kB CAN bus hydraulic system 175
Measured value table J1939 CAN bus 175
Measured value table ISO 11783 CAN bus 175
Connector pin assignment 176
Interconnection list 176
07a Rear PTO shaft circuit 181
Circuit diagram up to serial no 50 (DIN A 3) 182
Key to diagram 183
Measuring value table 183
Description of function 184
Logics table: Rear PTO switch S114 (internal, in cab) 185
Logics table: Rear PTO switch U30 (external, on mud guard) 185
Diagnosis table 7 185
Connector pin assignment 186
Interconnection list 187
07b Tail PTO shaft circuit 189
Circuit diagram from serial no 51 (DIN A 3) 190
Key to diagram 191
Measuring value table 191
Description of function 192
Logics table: Rear PTO switch S114 (internal, in cab) 193
Logics table: Rear PTO switch U30 (external, on mud guard) 193
Diagnosis table 7 193
Connector pin assignment 194
Interconnection list 195
08a PTO shaft circuit II Auxiliary power take-off 197
Circuit diagram up to serial no 50 (DIN A 3) 198
Key to diagram 199
Measuring value table 199
Description of function 199
Logic table: PTO 2 auxiliary power take-off switch S113 201
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Diagnosis table 8a 201
Connector pin assignment 203
Interconnection list 203
08b PTO shaft circuit II Auxiliary power take-off / Power hydraulics 205
Circuit diagram from serial no 51 (DIN A 3) 206
Key to diagram 207
Measuring value table 207
Description of function 207
Logic table: Auxiliary power take-off PTO2 switch S113 209
Diagnosis table 8 209
Connector pin assignment 210
Interconnection list 212
09a External operation (EXT module) 213
Circuit diagram (DIN A3) 214
Key to diagram 215
Description of function 215
Diagnosis table 9 215
Connector pin assignment 217
Interconnection list 217
10a ISO terminal, ISO operation 219
Circuit diagram (DIN A3) 220
Key to diagram 221
Description of function 221
Diagnosis table 10 222
Interconnection list 222
11a ISO signal socket 225
Circuit diagram (DIN A3) 226
Key to diagram 227
Description of function 227
Diagnosis table 11 227
Connector pin assignment 228
Interconnection list 228
12a Programmable functions (F keys) 229
Circuit diagram up to serial no 50 (DIN A 3) 230
Key to diagram 231
A52 Multifunction handle module 231
Description of function 232
Diagnosis table 12 232
Connector pin assignment 233
Interconnection list 233
12b Programmable functions (F keys) 235
Circuit diagram from serial no 51 (DIN A 3) 236
Key to diagram 237
A52 Multifunction handle module 237
Description of function 238
Diagnosis table 12 238
Connector pin assignment 239
Interconnection list 239
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13a Connection of semi-mounted implements 241
Circuit diagram (DIN A3) 242
Key to diagram 243
Description of function 243
Connector pin assignment 244
Interconnection list 244
14a Three-point braces 247
Circuit diagram (DIN A3) 248
Key to diagram 249
Description of function 249
Diagnosis table 14 250
Connector pin assignment 251
Interconnection list 251
15a Tail PTO shaft engaging (automatic) 253
Circuit diagram (DIN A3) 254
Key to diagram 255
Measuring value table 255
Description of function 256
Diagnosis table 15 258
Connector pin assignment 260
Interconnection list 260
20a Front hydraulics 261
Circuit diagram (DIN A3) 262
Key to diagram 263
A52 Multifunction handle module 264
Measuring value table 264
Description of function 265
Diagnosis table 20 266
Connector pin assignment 267
Interconnection list 267
21a Tail hydraulics EHR 269
Circuit diagram (DIN A3) 270
Key to diagram 271
A52 Multifunction handle module 272
Measuring value table 272
Description of function 272
Diagnosis table 21 276
Connector pin assignment 277
Interconnection list 277
22a Service valves, additional control units 279
Circuit diagram (DIN A3) 280
Key to diagram 281
Measuring value table 281
Description of function 282
Diagnosis table 22 283
Connector pin assignment 285
Interconnection list 285
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23a Blue service valve 287
Circuit diagram (DIN A3) 288
Key to diagram 289
Measuring value table 289
Description of function 290
Diagnosis table 23 290
Connector pin assignment 291
Interconnection list 291
26a Machine monitoring (hydraulics) 293
Circuit diagram (DIN A3) 294
Key to diagram 295
Measuring value table 295
Description of function 296
Diagnosis table 26 298
Connector pin assignment 299
Interconnection list 299
27a External sensor monitoring 301
Circuit diagram (DIN A3) 302
Key to diagram 303
Description of function 303
Connector pin assignment 303
Interconnection list 303
28a EHL (Autopilot), Cab position identification 305
Circuit diagram up to serial no 50 (DIN A 3) 306
Key to diagram 307
Measuring value table 308
Description of function 309
Logics table: Emergency steering pump monitoring 312
Logics table: Cab position identification 312
Diagnosis table 28 312
Connector pin assignment 315
Interconnection list 315
28b EHL (Autopilot), Cab position identification 319
Circuit diagram from serial no 51 (DIN A 3) 320
Key to diagram 321
Measuring value table 323
Description of function 324
Logics table: Emergency steering pump monitoring 327
Logics table: Cab position identification 327
Diagnosis table 28b 327
Connector pin assignment 330
Interconnection list 330
30a Warning beacon 333
Circuit diagram (DIN A3) 334
Key to diagram 335
Description of function 335
Connector pin assignment 335
Interconnection list 335
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31a Locking the floating axle 337
Circuit diagram (DIN A3) 338
Key to diagram 339
Measuring values table 339
Description of function 339
Diagnosis table 31 340
Connector pin assignment 341
Interconnection list 341
32a Locking differentials 343
Circuit diagram up to serial no 50 (DIN A 3) 344
Key to diagram 345
Measuring values table 345
Description of function 346
Diagnosis table 32 347
Connector pin assignment 348
Interconnection list 348
32b Locking differentials 349
Circuit diagram from serial no 51 (DIN A 3) 350
Key to diagram 351
Measuring values table 351
Description of function 351
Diagnosis table 32 353
Connector pin assignment 354
Interconnection list 354
33a Cab rotation 355
Circuit diagram (DIN A3) 356
Key to diagram 357
Measuring values table 357
Description of function 357
Diagnosis table 33 359
Connector pin assignment 360
Interconnection list 360
36a Turn indicator system (Europe) 361
Circuit diagram (DIN A3) 362
Key to diagram 363
Description of function 364
Diagnosis table 36 364
Connector pin assignment 365
Interconnection list 365
37a Windscreen wiper, Windscreen washer 367
Circuit diagram up to serial no 50 (DIN A 3) 368
Key to diagram 369
Description of function 369
Connector pin assignment 369
Interconnection list 369
37b Windscreen wiper 371
Circuit diagram from serial no 51 (DIN A 3) 372
Key to diagram 373
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Description of function 373
Connector pin assignment 373
Interconnection list 373
38a Compressor-type air conditioner 375
Circuit diagram (DIN A3) 376
Key to diagram 377
Description of function 378
Connector pin assignment 379
Interconnection list 379
38b Automatic air conditioner 381
Circuit diagram (DIN A3) 382
Key to diagram 383
Measuring value table 384
Discription of function 385
Connector pin assignment 391
Interconnection list 391
39a Operator’s seat 393
Circuit diagram (DIN A3) 394
Key to diagram 395
Description of function 395
Connector pin assignment 395
Interconnection list 395
40a Additional sockets, fuse tester 397
Circuit diagram (DIN A3) 398
Key to diagram 399
Description of function 399
Connector pin assignment 399
Interconnection list 399
41a Drive management, brake, parking brake 401
Circuit diagram up to serial no 50 (DIN A 3) 402
Key to diagram 403
Measuring value table 404
Description of function 405
Diagnosis table 41 408
Connector pin assignment 410
Interconnection list 410
41b Drive management, brake, parking brake 413
Circuit diagram from serial no 51 (DIN A 3) 414
Key to diagram 415
Measuring value table 416
Description of function 417
Diagnosis table 41 420
Connector pin assignment 422
Interconnection list 422
42a Limp Home 425
Circuit diagram up to serial no 50 (DIN A 3) 426
Key to diagram 427
Description of function 427
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Diagnosis table 42 428
Connector pin assignment 428
Interconnection list 428
42b Limp Home 429
Circuit diagram from serial no 51 (DIN A 3) 430
Key to diagram 431
Description of function 431
Diagnosis table 42 432
Connector pin assignment 432
Interconnection list 432
43a Trailer brake 433
Circuit diagram (DIN A3) 434
Key to diagram 435
Measuring value table 436
Description of function 436
Diagnosis table 43 437
Connector pin assignment 437
Interconnection list 437
44a Transmission control 439
Circuit diagram up to serial no 50 (DIN A 3) 440
Key to diagram 441
Measuring value table 442
Description of function 442
Diagnosis table 44 443
Connector pin assignment 445
Interconnection list 445
44b Transmission control 447
Circuit diagram from serial no 51 (DIN A 3) 448
Key to diagram 449
Measuring value table 450
Description of function 450
Diagnosis table 44 451
Connector pin assignment 453
Interconnection list 453
45a Lighting main circuit, taillight, position light 455
Circuit diagram (DIN A3) 456
Key to diagram 457
Description of function 457
Connector pin assignment 458
Interconnection list 458
46a Low beam, high beam, low beam changeover switch 459
Circuit diagram (DIN A3) 460
Key to diagram 461
Description of function 462
Connector pin assignment 462
Interconnection list 462
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47a Worklights I 465
Circuit diagram up to serial no 50 (DIN A 3) 466
Key to diagram 467
Description of function 468
Connector pin assignment 468
Interconnection list 468
47b Worklights I 469
Circuit diagram from serial no 51 (DIN A 3) 470
Key to diagram 471
Description of function 472
Connector pin assignment 472
Interconnection list 472
48a Worklights II 473
Circuit diagram (DIN A3) 474
Key to diagram 475
Description of function 476
Connector pin assignment 476
Interconnection list 476
49a Horn, brake light, back-up light 477
Circuit diagram up to serial no 50 (DIN A 3) 478
Key to diagram 479
Description of function 480
Diagnosis table 49 480
Connector pin assignment 480
Interconnection list 480
49b Horn, brake light, back-up light 483
Circuit diagram from serial no 51 (DIN A 3) 484
Key to diagram 485
Description of function 486
Diagnosis table 49 486
Interconnection list 486
50a Instrument lighting, broadcast radio, mirror adjustment 487
Circuit diagram (DIN A3) 488
Key to diagram 489
Description of function 490
Connector pin assignment 490
Interconnection list 490
7 Diagnosis
Diagnosis according to fault codes 491
Fault code CCN (CLAAS Component Number) 491
FMI (Failure Mode Indicator) 504
List 504
8 Location of components
Overview (DIN A3) 513
Figures 513

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CLAAS XERION 3300 TECHNICAL SYSTEMS ELECTRIC SYSTEM MANUAL – PDF DOWNLOAD:

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