Claas XERION 3800 TRAC TRAC VC XERION 3800 SADDLE TRAC XERION 3300 TRAC TRAC VC XERION 3300 SADDLE TRAC Operator’s Manual

Description

Claas XERION 3800 TRAC TRAC VC XERION 3800 SADDLE TRAC XERION 3300 TRAC TRAC VC XERION 3300 SADDLE TRAC Operator’s Manual

DESCRIPTION:

Claas XERION 3800 TRAC TRAC VC XERION 3800 SADDLE TRAC XERION 3300 TRAC TRAC VC XERION 3300 SADDLE TRAC Operator’s Manual

1 Introduction
1.1 General Information
1.1.1 How to use this manual

This operator’s manual is the original operator’s manual. In the following texts, it will be referred to simply as the operator’s manual. This operator’s manual is intended for all users and provides information on the use, operation, adjustment, maintenance, cleaning and transportation of the machine. Provided all instructions regarding proper maintenance and operation of your machine are followed, you can count on many years of reliable service. Failure to perform maintenance or incorrect operation lead to an increased safety risk, premature wear, a reduction in performance, loss of earnings and time. Have the post harvest check / annual check performed regularly by your CLAAS dealer. A combination of the prescribed maintenance work with the post harvest check is recommended. If you use the latest expertise and experience that went into this machine, it will render you consistently excellent service. There is a separate operator’s manual for front attachments and hitched devices.

TABLE OF CONTENTS:

Claas XERION 3800 TRAC TRAC VC XERION 3800 SADDLE TRAC XERION 3300 TRAC TRAC VC XERION 3300 SADDLE TRAC Operator’s Manual

Contents
1 Introduction
11 General Information 19
111 How to use this manual 19
Texts and figures 19
Document structure based on subassemblies 20
Search and find 20
Directional details 20
Optional equipment and accessories 20
112 Validity of instructions 21
113 Specifications 21
12 Road traffic regulations 22
121 Documents to be carried on the machine 22
122 Objects to be carried on the machine 22
123 Excess-width machines 22
124 Changes on the machine 22
125 Implements 23
126 Attaching devices 23
127 Registration 23
128 Validity 23
13 Identification plates and identification numbers 24
131 Spare parts and technical questions 24
132 Vehicle identification plate 24
133 Transmission identification plate 26
134 Engine identification plate 26
135 Hitch block identification plate 26
136 Hitch identification plate 27
137 Ball-type hitch identification plate 27
138 Cuna hitch identification plate 27
139 Swinging drawbar identification plate 28
14 Attachment parts / machine body 29
141 Access to the workplace and maintenance areas 29
SADDLE TRAC 29
TRAC / TRAC VC, centre cab position 30
TRAC VC, rear cab position 31
2 Safety
21 Safety rules 32
211 Identification of warning and danger signs 32
212 Intended use 33
213 Reasonable foreseeable misuse 33
214 General safety and accident prevention regulations 34
215 Transporting passengers, co-driver, operating personnel 35
216 Driving operations 35
217 Leaving the vehicle 36
218 Vehicle-mounted implements 36
219 Pto shaft operation 37
2110 Air conditioner 37
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2111 Adjustment and maintenance work 37
2112 First aid measures 38
2113 Decommissioning and disposal 39
22 Safety features on the vehicle 40
221 Grab handles 40
222 Wheel chocks 40
Positioning the wheel chocks 40
223 Battery isolating switch 40
224 Fire extinguisher 41
225 Suspension and tie-down points 42
00 0515 334 1 42
23 Safety decals 43
231 Layout and purpose 43
232 Positioning on the vehicle 44
00 0514 038 2 (1) 44
00 0515 130 0 (2) 45
00 0516 060 0 (8) 46
00 0515 133 0 (17) 47
00 0515 134 0 (33) 47
00 0515 137 1 (36) 48
00 0515 138 0 (39) 48
00 0515 141 0 (40) 49
00 0515 131 0 (46) 49
00 0516 061 0 (46) 50
00 0515 132 0 (47) 50
00 0516 062 0 (47) 50
00 0515 132 0 (47) 51
00 0515 135 0 (48) 51
00 0515 136 0 (49) 52
00 0515 139 1 (50) 52
00 0515 140 1 (51) 53
00 0515 143 1 (52) 53
3 Specifications
31 Country-specific specifications 54
32 Dimensions and weights 54
321 Dimensions 54
322 Kerb weights 55
323 Allowed axle loads 56
324 Allowed wheel loads 56
33 Engine 56
331 Engine specifications 56
332 Cooling system 57
333 Electric system 57
334 Fuel system 57
34 Angle of inclination 57
341 Angle of vehicle inclination 57
35 Drive 58
351 Drive 58
352 Transmission 58
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353 Axles 58
36 Brakes / Compressed-air system 58
361 Service brake 58
362 Parking brake 58
363 Trailer brake 59
364 Compressed-air system 59
37 Steering 59
371 Design 59
38 Power lifts 59
381 Front power lift 59
382 Tail power lift 60
383 Slewing power lift 60
39 Hitches 61
391 Allowed load 61
310 Power take-off 61
3101 Tail pto shaft 61
3102 Auxiliary power take-off 62
311 Hydraulic system 62
3111 Main circuit (power lift, additional control units) 62
3112 Steering circuit (Oil cooling, steering, brake) 63
3113 Emergency circuit (emergency steering) 63
3114 Power hydraulics 63
3115 Additional control units 64
3116 Power-beyond ports 65
312 Electric system 65
3121 Socket outlets 65
313 Cab / Operator’s platform 66
3131 Noise level 66
314 Tightening torques 67
3141 Driven steering axles 67
4 Prior to initial operation
41 Check list for initial operation 68
411 Use and responsibilities 68
412 Set-up work upon delivery 68
413 Set-up work prior to handing-over 68
414 Engine 68
415 Chassis / wheels 69
416 Transmission / Brakes 69
417 Power lift / hitches 69
418 Cab / hydraulic system / electric system 69
419 Coverings / protective guards 70
4110 Decals 70
4111 Functional check 70
5 Prior to each operation
51 Mirrors 71
511 Adjusting the external mirrors 71
Rough adjustment of external mirror 71
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Fine adjustment of external mirror 71
512 Adjusting the side view mirror 72
52 Steering stops 73
521 Use 73
522 Fitting the steering stops 74
53 Mud guards 75
531 Converting the floating axle mud guards 75
532 Converting the rigid axle mud guards 75
54 Weights 76
541 Tail weights 77
542 Centre weights 78
6 Overview of controls
61 Cab 79
611 Cab roof 79
612 Roll-up sun screens 81
613 Switch console 82
614 Multifunction handle 84
615 B-column switch console 85
62 Automatic air conditioner 87
621 Operating modes 87
622 Switching the automatic air conditioner on 87
623 Activating fully automatic operation 87
624 Activating the manual fan 88
625 Activating ECON mode 88
626 Drying the cab windows 89
627 Setting the cab temperature 89
628 Adjusting the air conditioner air flow 90
Heating the leg area 90
629 Displaying the outside temperature 91
6210 Changing the temperature unit 91
63 Steering column 92
631 Vehicle information unit 92
632 Multifunction switch 92
633 Adjusting the steering column 93
Adjusting the steering column 93
Tilting the steering column 93
Adjusting the steering wheel height 93
64 Adjusting the operator’s seat 94
641 Adjusting the armrests 94
Sliding the right arm rest forward / backward 94
Adjusting the angle of the right armrest 94
Adjusting the angle of the left arm rest 95
Adjusting the height of the left arm rest 95
642 Adjusting the seat 95
Adjusting the seat depth 95
Adjusting the seat inclination 96
Sliding the seat forward / backward 96
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643 Adjusting the back rest 96
Extending the back rest 96
Adjusting the back rest inclination 97
644 Adjusting the seat comfort 97
Engaging / disengaging the horizontal suspension 97
Adjusting the seat height / driver’s weight of comfort seat 98
Adjusting the seat height / driver’s weight of comfort armchair 98
Adjusting the comfort seat shock absorption 99
Switching on the comfort seat heater 99
Switching on the seat heater / seat ventilation of comfort armchair 99
Adjusting the comfort seat lumbar support 99
Adjusting the comfort armchair lumbar support 100
65 Power lifts 101
651 Front external operation 101
652 Tail external operation 102
66 Socket outlets 103
661 Vehicle front 103
662 Vehicle tail 103
663 Cab 104
7 Driving and Transport
71 Starting the engine 105
72 Lighting and warning signs 107
721 Adjusting the drive lights 107
722 Warning plates 107
73 Selecting the transmission mode 108
731 Automotive mode 108
732 Manual mode 108
74 Driving off 109
741 Before driving off 109
742 Driving in automotive mode 109
743 Driving with the parking brake on 110
744 Driving off in manual mode 110
75 Driving 113
751 During travel 113
752 Road travel 114
753 Pushing operation 114
754 Operating ranges 115
Change drive range 115
755 Setting the aggressiveness 115
756 Activating / deactivating the manual mode 116
757 Changing the direction of travel 117
Selecting the direction of travel at vehicle standstill 117
Changing the direction of travel while driving 118
758 Activating the vibration dampening 119
76 Cruise control 120
761 Purpose 120
762 Storing cruise control values 120
763 Activating cruise control values 121
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764 Changing cruise control values 122
765 Deactivating the cruise control 122
77 Sets the engine speed 124
771 Adjusting the minimum engine speed 124
772 Storing the fixed engine speed 125
773 Activating/changing the fixed engine speed 126
78 Differential locks 127
781 Engaging the centre differential lock 127
782 Engaging the axle locks 128
783 Releasing the differential locks manually 129
784 Automatic differential lock monitoring device 129
79 Brakes 130
791 Shifting the transmission to neutral 130
792 Foot brake 130
Manual mode 131
793 Parking brake 131
794 inching pedal 132
710 Parking the vehicle 133
7101 Pathfinder lighting 133
7102 Limp Home 134
7103 Towing the XERION 136
Towing with the engine running 136
Towing with the engine standing still 136
8 Fieldwork settings
81 Cab positions 137
811 Engine position 137
SADDLE TRAC 137
812 Centre position 137
TRAC / TRAC VC 137
813 Tail position 137
TRAC VC 137
814 Rotating the cab 138
815 Steering with cab in tail position 139
816 Lighting with the cab in tail position 139
82 Front power lift 140
821 Front power lift – overview 140
822 Connecting the implements in a height-variable / rigid manner 141
Connecting the implements in a height-variable manner 141
Connecting the implements in a rigid manner: 141
823 Adjusting the lifting power and the lifting path 142
Longer lifting path / smaller lifting power 142
Shorter lifting path / larger lifting power 142
824 External operation 142
825 Hitching an implement 142
Hitching up using the external pushbuttons 143
826 Adjusting and connecting the upper link 143
827 Unhitching an implement 144
828 Parking position 144
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83 Tail power lift 145
831 Tail power lift – overview 145
832 Slewing power lift 145
833 External operation 145
834 Hitching an implement 146
Hitching up using the external pushbuttons 146
835 Adjusting and connecting the upper link 147
836 Adjusting and connecting the hydraulic upper link 147
837 Unhitching an implement 148
838 Adjusting the lower link clearance 148
Mechanical lateral braces 149
Hydraulic lateral braces 149
839 Changing the implement lift angle 150
8310 Adjusting the lift brace length 150
Tail power lift, category III 150
Tail power lift, category IV 150
Slewing power lift 151
8311 Adjusting the lower link to a floating / rigid position 151
Adjusting the lower link to be laterally rigid 151
Adjusting the automatic / floating position 151
8312 Hydraulic lateral braces 151
8313 Setting the engaging delay 152
8314 Setting the lift limit 153
84 Hitches 154
841 Safety rules 154
842 Hitch block 156
843 Inserting the hitch block bottom 157
844 Trailer hitch 158
Adjusting the trailer hitch position 158
Removing the trailer hitch 158
Hitching 158
Unhitching 159
845 Ball-type hitch 159
Installing the ball-type hitch 160
Hitching implement up to the ball-and-socket joint 160
Disconnecting an implement from the ball-type hitch 161
846 Cuna hitch (for Italy only) 161
Relocating the Cuna hitch 161
Removing the Cuna hitch 162
Hitching/unhitching implements 162
847 Swinging drawbar 162
Short / long swinging drawbar 163
Swinging drawbar with trailer hitch ball 163
848 Forced steering device 164
Fitting variants 164
Fitting the forced steering device 165
Hitching an implement 166
849 Special hitch with ball 166
Hitching up the semi-trailer / implement 167
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85 VEHICLE-MOUNTED IMPLEMENTS 168
851 Adjusting the floating axle lock 168
86 Ptoshafts and universal drive shaft 169
861 Replacing the stub of pto shaft 170
862 Installing the universal drive shaft 170
87 Hydraulic connections 172
871 Front hydraulic ports 173
872 Tail hydraulic ports 173
873 Load Sensing 174
874 White hydraulic ports 174
Connecting the external consumer 175
875 Power hydraulics 175
876 Disconnecting the hydraulic hoses 176
88 TRAILER BRAKE CONNECTIONS 177
881 Before connecting the trailer brake system 177
882 Connecting the trailer to the compressed-air brake system 177
883 Connecting the trailer to the hydraulic brake system 178
89 Installation of electric and electronic devices 179
891 Installation of mobile communication systems 179
892 Installing additional controls/displays 180
9 Operation CEBIS
91 Function and structure 181
911 Function 181
912 Design 181
92 Controls and displays 183
921 Controls 183
922 Road travel display 185
923 Working display 186
924 Windows 187
93 CEBIS operation 189
931 Opening the menu 189
932 Displaying the settings 189
933 Changing a value 189
934 Selecting a list entry 189
935 Operating the rotary switch 190
Displaying the rotary switch 190
Changing the rotary switch level 190
Hiding the rotary switch 190
Calling up the rotary switch function 191
936 Assigning the function keys 191
94 Menu structure 194
941 Main menus 194
942 Hydraulic system configuration menu 195
943 Vehicle configuration menu 198
944 CEBIS menu 204
945 Supplementary driving information menu 207
946 Implement menu 210
947 Area counter menu 213
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10 Operation of CLAAS COMMUNICATOR
101 Power hydraulics 215
1011 Controls 215
1012 Scope of functions 216
1013 Switching the control mode on / off 216
Control mode ON 216
Control mode OFF 216
1014 Setting the output flow 217
1015 Setting the swivel angle 218
1016 Setting the operating mode 218
1017 Activating the power hydraulics 219
Changing the output flow 220
1018 Changing the direction of flow 221
1019 Switching the power hydraulics off 222
10110Displaying diagnosis data 222
102 Service menu 223
1021 Scope of functions 223
1022 Calling up the service menu 223
1023 Service menu – Overview 224
1024 Selecting a menu 225
1025 Information menu 225
1026 Image settings menu 225
Setting the monitor contrast 226
Setting the monitor brightness 226
1027 Time and date menu 226
Setting the time 226
1028 Memory administration menu 227
Display memory capacity 227
Clearing memory location 227
1029 Country-specific settings menu 228
Setting the language 228
Setting the format 229
Setting the unit 230
10210Additional function menu 230
11 Fieldwork
111 Headlights 231
1111 Switching on the worklights 231
112 Steering 233
1121 Steering programs 234
Standard steering 234
4-wheel steering 235
Rear axle offset steering 236
Diagonal crab steering 236
Crab steering 237
Ground speed control lever 237
Synchronous steering 238
1122 Activating a steering program 238
1123 Selecting a steering program 239
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1124 Configuring the steering program 240
Maximum steering angle 241
Approaching the steering angle 241
Changing the steering direction 241
Centering aid On/Off 242
Position of steering pole axis 242
Examples of applications: 242
113 Trailer brake 243
1131 Compressed-air brake 243
1132 Hydraulic trailer brake 243
1133 Hydraulic trailer brake, “Italian” type 244
114 Ptoshaft / auxiliary power take-off 245
1141 To be observed before putting into operation 245
1142 Operating the tail PTO shaft manually 246
1143 Automatic PTO shaft operation 247
1144 External operation of tail pto shaft 248
1145 Saving the PTO speed 249
1146 Engaging the auxiliary power take-off 249
115 Power lifts 250
1151 Operating the front power lift 250
1152 Adjusting the tail power lift working position 251
1153 Operating the electronic lift control 251
1154 Automatic power lift centring 252
Engaging the automatic power lift centring 253
Lift power lift from the working position and centre it 253
Lowering the power lift to working position and setting to lateral float position 253
Disengaging automatic power lift centring 254
Manually centring the power lift 254
Setting the power lift to floating position 254
1155 Controlling the swivelling power lift 255
Adjusting the automatic slewing mode 256
Shutting down the automatic swivelling mode 258
Lowering the power lift to working position and setting to working position hitch 260
116 Hydraulic vehicle-mounted implements 262
1161 Scope of functions 262
1162 White hydraulic port 262
1163 Red / yellow / green / blue hydraulic port 263
Raising an implement 263
Lowering an implement 263
1164 Configuring the hydraulic ports 264
117 CLAAS SEQUENCE MANAGEMENT 266
1171 Purpose 266
1172 Supported vehicle functions 266
1173 Recording 266
Enable recording 267
Recording 267
Disable recording 267
1174 Interrupting recording 268
1175 Running 268
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1176 Overriding 269
1177 Interrupting running 270
1178 Finishing running 270
1179 Displaying the operating sequence 270
While running the sequence 271
11710Editing the operating sequence 271
Modifying the operating sequence 272
Inserting an operating step 272
Deleting the operating step 272
11711 Changing the function button assignment 272
118 Reversing blower 274
1181 Reversing the reversing blower 274
119 Central lubrication system 275
1191 Purpose 275
1192 Switching on the central lubrication system 275
1110Tyre pressure control system 276
11101Function 276
11102Determining the tyre pressure values 276
11103Connecting the compressed-air hoses 276
11104Overview of tyre pressure terminal 278
11105Checking the presets 279
11106Setting the tyre pressure values 279
11107Activating the tyre pressure 280
12 Faults and remedies
121 Electric system 281
1211 Assist-starting connections 281
1212 Opening the central terminal compartment 282
1213 Fuses 282
1214 Relays 285
122 Air conditioner 288
1221 Fault code table 288
1222 Faults and remedies 288
123 Comfort armchair 291
1231 Checking the height and weight adjustment fuse 291
124 Central lubrication system 292
1241 Faults and remedies 292
13 Maintenance
131 Important maintenance instructions 293
1311 Parking the vehicle safely 293
1312 Lubrication 293
1313 Steering 294
1314 Brakes 294
1315 Wheels / tyres 294
1316 Accumulators 295
1317 Hydraulic system 296
1318 Electrical system 297
1319 Air conditioner 297
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13110Protective guards 298
13111Cleaning of surfaces with decals applied 298
13112Spare parts 299
13113Pto shaft-driven implements 299
13114Welding 299
13115Jack up the machine 302
132 Maintenance schedule 303
133 Lubricants charts 306
1331 Hydraulic system 306
134 Hydraulic system 307
1341 Important safety precautions 307
1342 Checking the hydraulic system oil level 307
1343 Changing the hydraulic oil 307
1344 Topping up hydraulic oil 308
1345 Replacing the return filter 308
1346 Replacing the pressure filter 309
1347 Replacing the suction filter 310
1348 Replacing the fresh air filter element 311
1349 Replacing the power hydraulics filter 311
13410Draining leakage oil 312
135 Transmission 313
1351 Checking the ground drive transmission oil level 313
1352 Changing the ground drive transmission oil 313
1353 Topping up ground drive transmission oil 314
1354 Replacing the ground drive transmission fine filter 314
1355 Checking the PTO transmission oil level 315
1356 Changing the PTO transmission oil 315
1357 Topping up PTO transmission oil 316
136 Compressed-air system / Brakes 317
1361 Compressed-air connection 317
1362 Checking the drain valve 318
1363 Retightening the tensioning straps 318
1364 Checking the compressed-air accumulator 319
1365 Checking the pressure controller 319
1366 Checking the antifreeze agent level 319
Switching off the antifreeze pump 320
1367 Checking the parking brake operating clearance 320
1368 Releasing the parking brake 320
137 Axles 321
1371 Checking the planetary drive oil level 321
1372 Changing the planetary gear oil 322
1373 Checking the differential oil level 322
1374 Changing the differential oil 323
1375 Cleaning the venting valves 323
1376 Checking the track adjustment 324
1377 Checking the kingpin bearings 324
138 Air conditioner 325
1381 Cleaning the condenser 325
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1382 Checking the refrigerant level 326
1383 Checking the filter receiver drier 326
139 Cab 327
1391 Cleaning the cab filter 327
1392 Cleaning the units located in the cab roof 327
1393 Topping up the windscreen washer 328
1394 Checking the fire extinguisher 328
1310Hitches 329
13101Ball-type hitches 329
Checking the ball-and-socket joint 329
Checking the special hitch with ball 329
Adjusting the height play of the ball-type hitch 330
1311Central lubrication system 331
13111Checking the filling level 331
13112Filling the grease container 331
13113Function testing 332
14 Engine maintenance
141 Important maintenance instructions 333
1411 Important maintenance instructions and safety rules 333
1412 Cooling water and air intake hoses 333
1413 Coolant 333
1414 Belts 333
1415 Cleaning the engine compartment and hazard areas 334
1416 Warranty on non genuine CATERPILLAR products 334
1417 Engine oil 334
142 Maintenance schedule 335
1421 CATERPILLAR C9 engine 335
143 Lubricants chart 337
1431 CATERPILLAR C9 engine 337
Coolant 337
144 Opening the engine facings 338
1441 Folding up the front radiator grille 338
1442 Opening the engine bonnet 338
1443 Opening the side engine panels 339
145 Engine overview 340
1451 CATERPILLAR C9 340
146 Fuel system 341
1461 Refilling fuel 341
1462 Checking the water separator / draining water 342
1463 Replacing the fuel pre-filter cartridge 342
1464 Fuel filter 344
1465 Replacing the fuel filter cartridge 344
1466 Bleed fuel system 344
147 Engine oil 345
1471 Check engine oil level 345
1472 Draining the engine oil 346
1473 Changing the engine oil filter 346
1474 Topping up engine oil 347
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148 Cooling system 348
1481 Checking the frost resistance 348
1482 Checking the coolant level 349
1483 Changing the coolant 350
1484 Topping up coolant 351
1485 Cleaning the radiator unit 352
1486 Cleaning the cooling air intake screen 352
149 Air-intake system 354
1491 Function 354
1492 Checking the air intake screen 354
1493 Checking the air intake hose 354
1494 Retighten the mounting clamps of the charge air pipes 355
1495 Dry-type air filter 356
1496 Cleaning the air filter 356
Cleaning the main cartridge 357
Installing the main cartridge 358
1497 Changing the air filter safety filter cartridge 359
Removing and installing the safety cartridge 360
1410V-belts / valves 361
14101Fan / alternator drive belt 361
14102Checking the drive belt condition 361
1411Electric system 362
14111Batteries 362
14112Battery isolating switch 362
14113Alternator 363
15 Lubrication chart
151 Lubricants and lubrication instructions 364
1511 Grease 364
1512 Symbols and abbreviations used 364
152 Greasing cycles 365
153 Lubrication points 367
1531 10 working hours 367
1532 50 / 400 working hours 372

IMAGES PREVIEW OF THE MANUAL:

CLAAS XERION 3800 TRAC TRAC VC XERION 3800 SADDLE TRAC XERION 3300 TRAC TRAC VC XERION 3300 SADDLE TRAC OPERATOR’S MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M