CLARK FORKLIFT CSP15 SPM-625 SERVICE MANUALS

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CLARK FORKLIFT CSP15 SPM 625 SERVICE MANUALS – PDF DOWNLOAD

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CLARK FORKLIFT CSP15 SPM 625 SERVICE MANUALS – PDF DOWNLOAD

• Do not operate this truck unless you have been trained and authorized to do so. 2. Do not operate this truck until you have checked its condition. Give special attention to tires, battery, controls, lifting systems (including switches), brakes, steering mechanism, straddle rollers, guards and safety devices. 3. Report the need for truck repairs to your supervisor promptly.
• Do not operate the truck. Neglect may cause a minor repair to become a major service problem or cause the truck to become unsafe. 4. The stacker is intended for use on level surfaces only. Stackers required to be used on grades should be counter-balanced and be equipped with either mast or fork tilt options. 5. Do not exceed the rated capacity of the vehicle as marked on the nameplate.
• Do not lift with the fork tips or one fork only, and be sure the load is centered and the 24″ (610mm) load center is not exceeded. 6. Do not handle unstable or loosely stacked loads. Use special care when handling long, high or wide loads, to avoid tipping, loss of load, or striking bystanders. 7. Always look in direction of travel. Keep a clear view and when load obstructs visibility, travel with load trailing where possible on level surfaces only.
• 8. Watch swing clearance when turning near walls, racks, pillars or other obstacles. 9. Start, stop, change direction, travel and brake smoothly. Slow down for turns and on uneven or slippery surfaces that could cause truck to slide or tip. Be aware that the truck behaves differently without a load than with a load. 10. Observe applicable traffic regulations and yield right of way to pedestrians.
• Slow down and sound horn at all aisle intersections and where vision is obstructed. 11. Do not ride on truck. 12. Do not carry passengers. 13. Before leaving the truck, fully lower the lifting mechanism and shut off power and key switch if equipped.

Table Of Contents:

CLARK FORKLIFT CSP15 SPM 625 SERVICE MANUALS – PDF DOWNLOAD

1. Receipt Inspection ………………………………………………………………………………………………………………….4
2. Pre-Operation Instructions……………………………………………………………………………………………………….4
3. Safety Information…………………………………………………………………………………………………………………..5
4. Operating Instructions …………………………………………………………………………………………………………….7
4.1 Optional Controls …………………………………………………………………………………………………………11
4.2 Basic Operation …………………………………………………………………………………………………………..12
5. Control System …………………………………………………………………………………………………………………….13
6. Optional Instruments – Operation ……………………………………………………………………………………………15
6.1 Hour Meter ………………………………………………………………………………………………………………….15
6.2 BDI and Hour Meter……………………………………………………………………………………………………..16
6.3 BDI/ Hour Meter w/Lift Lockout………………………………………………………………………………………17
6.4 BDI/ Hour Meter …………………………………………………………………………………………………………..17
7. Drive Unit & Brake ………………………………………………………………………………………………………………..18
8. Mast and Carriage ………………………………………………………………………………………………………………..20
9. Hydraulic Adjustments…………………………………………………………………………………………………………..20
9.1 Lifting Pressure ……………………………………………………………………………………………………………20
9.2 Lowering Speed:………………………………………………………………………………………………………….20
10. Planned Maintenance……………………………………………………………………………………………………………21
10.1 Lubrication Points ………………………………………………………………………………………………………..22
10.2 Lubrication Schedule ……………………………………………………………………………………………………24
10.3 Hydraulic Reservoir Maintenance…………………………………………………………………………………..25
10.4 Battery Maintenance…………………………………………………………………………………………………….26
11. Trouble Shooting Guide…………………………………………………………………………………………………………29
12. Heavy Duty Stacker – Parts Listings………………………………………………………………………………………..30
12.1 General Assembly Parts List …………………………………………………………………………………………32
12.2 Mast and Carriage Assembly – Single Stage……………………………………………………………………36
12.2.1 Reach and Tilt Assembly – Single Stage …………………………………………………………….38
12.2.2 Mast and Carriage Weldment Ass’y – Three Stage ………………………………………………40
12.2.3 Lift Cylinder Assembly – Single Stage ………………………………………………………………..42
12.2.4 Chain Assembly – Single Stage …………………………………………………………………………44
12.2.5 Crosshead Assembly – Single Stage ………………………………………………………………….46
12.3 Mast and Carriage Assembly – 2 Stage…………………………………………………………………………..48
12.3.1 Reach and Tilt Assembly – Two Stage ……………………………………………………………….50
12.3.2 Mast and Carriage Weldment Ass’y – Two Stage…………………………………………………52
12.3.3 Lift Cylinder Assembly – Two Stage……………………………………………………………………54
12.3.4 Chain Assembly – 2 Stage ………………………………………………………………………………..56
12.3.5 Crosshead Assembly – 2 Stage …………………………………………………………………………58

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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