CLARK FORKLIFT CY 150 165 180 200 (OSM-88-1) SERVICE MANUAL

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CLARK FORKLIFT CY 150 165 180 200 OSM 88 1 SERVICE MANUAL – PDF DOWNLOAD

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CLARK FORKLIFT CY 150 165 180 200 OSM 88 1 SERVICE MANUAL – PDF DOWNLOAD

• This Maintenance Manual and Parts Book is published as a service refer• ence guide and includes Parts Information, Trouble Shooting and Specifica• tions where these are applicable.
• The Index for the Maintenance Manual is placed at the front of the manual for easy reference. A separate Index for obtaining Parts information is con• veniently located at the beginning of the Parts Section.
• The Maintenance Manual is divided into Sections. These being arranged alphabetically according to major assemblies, with the exception of the Op· eration and Lubrication Sections which are placed immediately following the Index.
• The Section title and page number appears at the top of the page. Pages are numbered consecutively within each section. The illustrations appearing, herein, are numbered consecutively within each section and are intended to show typical constructions of the various parts.
• In some instances, the shapes or details of the parts illustrated may not exactly represent their actual appearance, however, they will serve to show the servicing methods explained and help to identify parts performing the same function.

Table Of Contents:

CLARK FORKLIFT CY 150 165 180 200 OSM 88 1 SERVICE MANUAL – PDF DOWNLOAD

Operadon …………………………………….. …….. 10, 11
Service Check Sheets ………………………….. 13, 14
Specificadons .. …………………………………………. “. 9
SECTION I -BRAKE SYSTEM
Bleeding Brakes ………… ………………………….. 1 • 1
Brake Adjustment. . ………………………… ………. I -·3
Brake Pedal Adjustment. ……. …. ………. …….. I • 2
Brake Shoes ……………………….. ” . ………….. …… I • 3
Hand Brake ……….•…….•…………………………… I • 3
Hydrova c. .. ?. …………………… … “. ……………… I – 3,4
Master Cylinder …………………. ………….. ………. I – 1
Wheel Cylinder ………….. …………………………. , I – 2
SECTION II• TORQUE CONVERTER
Descripdon …………………………………………… II • 1
Operation …. ………………………………………. II – 2,3,4
Overhaul. . …………….. ………………………. 11 – 4,S,6,7
Reassembly ………………………………….. ………. II • 7
Trouble Shooting Guide. ….. ……. …….. .. II• 8,9, 10
SECTION Ill• COOLING SYSTEM
De scripdon ………………….. …………………….. III • 1
Fan Assembly. ………………… ,. ………………… 111 – l_
Thennoscac. … ……………. ·····-· …………………. 111 • 1
Water Pump ……………………………………. “””· III • 2
SECTION IV
DRIVE AXLE AND DIFFERENTIAL
Backlash Adjusunent. ….. ;. ….. ;. ……. ………. .. IV• 5
Cleaning and Inspection. ……. ……………….. IV• 3
Differential and Carrier ………………………… IV • 2
MDaislnatsesneamobcley . ·.-.·.·. ….. •·..·.·.·..·…·. …. ·..·.·.. …. ·..·..·.·…·.-.·.·..·..·..–.·. …. IV – 1
IV • Pinion …………………………………………………. IV • 2
Planet Spider …… ………………………………. -. IV • 3
Reassembly .. …………………………………….. …. IV • 4
Trouble Shooting Guide. . ………………………. IV – 6
SECTION V – EL EC TRI CAL SYSTEM
Baccery …………………………………………………. V · 1
Dlstribucor ·”· ………….. ·”· …. …. …. …. .. …….. V – 1, 2
Geoeracor ……………………………………… …… V • 2, 3
Ignition Coil. ….. ,. ………….. ………….. …… …… •· V• 4
Solenoid ……………. …………………………………. V • 3
Spark Plugs ………………………………………….. V • 4 as
INDEX 8
Specifications …………………………………. ·-··· .. V – 6
Starciag ?totor ……………………………. ………….. V – 3
Trouble Shooting Guide ………………………. V – 5,6
Voltage Regulacor. . …………………… . -……… V – 4,5
SECTION VI· ENG INE
Camshaft ……………………. ……. , ……………….. VI • 5,6
Compression.” ……….. ……………………………… VI• 1
Connecting Rods. _. ………………………………… Vi • 4
Connecting Rods Bearings …………………. VI • 3,4
Crank shaft .. . ” . ………….. -……………………. …… VI • 6
Cylinder Head. …….._ . …………………………… VI – 1
Flywheel .. ……………………… ” ………………… VI· 6,7
Governor ……………… …… ……… ” ……………… VI – 7,8
Main .Bearings. ……. .· ….. ………………………….. VI • 3
Oil Pres· sure. …. _. …………………………………… VI – 7
Piston, Rings lad P?na …………. “. ………… VI• 45?
Specifications ••. ” ……………………………. _. VI • 9,10
Trouble Shooting Guide … …………… ; …….. VI • 8,9
Valves …………………. ………………………… VI – 1,2,3
SECTION vn. FUEL SYSTEM
Carburetor ………………………………….. . .. VII • 1,2,3
Fuel Pump …………………………………………… VD· 1
Fuel Tank………………………………………….. VU – 1
Metering Valve ……………….. …………………… VD – 3
Trouble Shooting Guide …………………….. Vll • 3,4
SECTION Vlll – HYDRAULIC SYSTEM
Flow Concrol Valve ……………………. …….. Vlll • 6
Hydraulic Oil. . ….: . ………………………… …….. VDI• 1
Leakage Tests …………………………………… VDI • 4
Pump, Main ………………………………. -. …… VID – 1,i
Steering Booster Pump. ……………………….. Vlll• 2
Tilt Cylinder. ……………… . ;. . :. ……………. Vlll • S,6
Tilt Lode Valve ……………….. ……………… VIII • 4,5
Upright. ………………………………………………. VDI • 6
Valve, Maia ……………………………… …… VOi • 2,3,4
SECTION IX• STEERING SYSTEM
. Azle. …………………………………………………………. IX-1
Booster Cylinder ……………………………… IX • 3,4,5
·steering Gear … -……………………….” . …….. IX • 2,·3
SECTION X • TRANSMISSION
Description ……………. ……………………………… X • 1
Disassembly …………………………………. X – 4,5,6, 7
Lubricacion .. ………………………………………… X – 11
Operation ……. -….. ……………………………….. …. X -11
Overhaul .. . …………. …… ·-· …….. ………….. …. …. X • 4
Reassembly .. ……. …………. ……………….. X – 8,9, 10

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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