CLARK FORKLIFT ET102 Batteries and Chargers TECHNICAL TRAINING MANUAL – PDF DOWNLOAD

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CLARK FORKLIFT ET102 Batteries and Chargers TECHNICAL TRAINING MANUAL – PDF DOWNLOAD

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CLARK FORKLIFT ET102 Batteries and Chargers TECHNICAL TRAINING MANUAL – PDF DOWNLOAD

• In this class you will learn basic concepts and service procedures related to the use of batteries in fork lift trucks.
• The objective of the class is to help you learn basic terminology, tests, and procedures that will help you to service and maintain batteries. You will learn: • How batteries work • How chargers work • Safety guideli.nes • Service and troubleshooting steps • Maintenance procedures.
• The material describes basic concepts common to two types of batteries, Ignition batteries, used to start trucks powered by internal combustion engines (IC trucks) and Motive-Power batteries, used as the power source for electric trucks.
• This class consists of six sections: 1. Construction and Function of Batteries 2. Rating Batteries 3. Chargers 4. Safety 5. Service and Troubleshooting 6. Maintenance

Table Of Contents:

CLARK FORKLIFT ET102 Batteries and Chargers TECHNICAL TRAINING MANUAL – PDF DOWNLOAD

About this class . .. .. . . . . . .. . . . .. …… .. . . .. .. . .. … . .. . . … . … .. . .. .. . …. ….. .. … 2
About safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Section 1. Construction and Function of Batteries . . . . . . . . . . . . . .. . 4
Objectives …………………………………………………………… 4
Construction of Batteries . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Function of Batteries … . . . .. . . . . …… … . . .. … . . … . . . .. .. . . … . . .. 7
Specific Gravity .. . … . .. .. . . …. …. .. . …. .. … … .. . . .. … .. …. … .. . . . . 8
Summary …………………………………………………………….. 8
Section 2. Rating Batteries ….. …. … .. .. .. .. .. …. .. . .. . .. ……. … . .. … 9
Objectives ……………………………………………………………… 9
Terms for Rating Batteries . . ….. ……. .. . . . . .. .. . …. … .. . .. .. 9
Comparing Battery Power Requirements …………………… 11
Summary ……………………………………………………………. 12
Section 3. Chargers ………………………………………………….. 13
Objectives … .. . . … . . .. . ….. .. … . .. . . . . .. .. ….. … . ….. … … . .. .. .. .. . .. .. 13
Safety……………………………………………………………………… 13
Types of Charges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Types of Chargers ………………………………………………….. 16
A Properly Charged Battery . . . …. … . .. …… … .. . … . .. . .. . . .. 17
Summary ……………………………………………………………. 18
Section 4. Safety … . .. . . ….. .. .. …… .. .. . .. . .. . … . .. . .. . …… .. .. .. …….. .. . . .. 19
Objectives .. … . . ….. .. …… .. … . . .. . . . .. … …. … . …. .. .. … . .. …. … .. .. 19
Hazards ……………………………………………………………. 19
Precautions … . .. . . … .. . . .. .. .. . . .. . . . . .. .. . . .. .. . . .. .. … . . . . . .. . . .. . . .. … . .. . 21
Summary ……………………………………………………………. 22
Section 5. Testing and Troubleshooting . … .. … .. … ….. ….. … 23
Objectives … .. . . … . . .. .. . … .. . .. . … .. . .. .. ….. … . …. … . … . …… ….. .. 23
Testing ……………………………………………………………. 23
Visual Inspections . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 23
Hydrometer Reading for Specific Gravity .. .. .. . … .. . . .. 24
Load Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 25
Troubleshooting .. . . .. . … . . .. .. . . . … . . . .. … . … . . .. . .. . … . . . . .. .. . .. .. .. . 26
Summary …………………………………………………………….. 28
Section 6. Battery Maintenance………………………………………….. 29
Objectives … . . . . …. … . ….. .. . . . . .. . . . . .. .. ….. … . . … … . … . .. . . .. .. . .. . .. 29
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Some DOs and DON’Ts .. . … ………. .. . …. . . .. .. .. .. .. ….. .. . . . .. . … . .. … .. .. . . 31
A Quick Reference for Battery Maintenance ……………. 31
Summary ……………………………………………………………. 32

Please Note:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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