CLARK FORKLIFT ET206 Troubleshooting the EV Tl00 Control TECHNICAL TRAINING MANUAL – PDF DOWNLOAD

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CLARK FORKLIFT ET206 Troubleshooting the EV Tl00 Control TECHNICAL TRAINING MANUAL – PDF DOWNLOAD

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CLARK FORKLIFT ET206 Troubleshooting the EV Tl00 Control TECHNICAL TRAINING MANUAL – PDF DOWNLOAD

• The most important part of an electric truck is the control that operates the electrical components. Knowledge of this control, how it works, and how it operates the other components is vital to maintenance and service.
• This class is designed to teach you how the EV Tl00 Transistor Control operates and how you can diagnose and troubleshoot problems with the control. The EV Tl00 Control consists of a control card and the electrical components it operates.
• The card monitors power demands and responds by controlling the power applied to system components. The control operates a series of switching devices that enable it to direct the power load across different electrical circuits.
• These circuits control everything on the truck from the traction motors to forward and reverse drives and accessory devices.
• So your knowledge of the control system, the components it operates, and how to diagnose and troubleshoot control problems helps you to keep a truck in top shape and avoid down time.

Table Of Contents:

CLARK FORKLIFT ET206 Troubleshooting the EV Tl00 Control TECHNICAL TRAINING MANUAL – PDF DOWNLOAD

About this Class…………………………………………………………………………………………… 3
Cla Objectives…………………………………………………………………………………………… 3
Cla s Content………………………………………………………………………………………………. 4
About Safety……………………………………………………………………………………………….. 5
Section I. EV T 100 Sequence of Operation…………………………………………………….. 6
Identification of Abbreviations…………………………………………………………… 6
Identification of Symbols…………………………………………………………………… 7
Sequence 1. Drive Control…………………………………………………………………… 8
Sequence 2. Connect the Battery………………………………………………………….. lO
Sequence 3.Close the Key Switch………………………………………………………… 12
Sequence 3.Close the Key Switch (Continued)………………………………………. 14
Sequence 4.Park Brake Switch & Static Return to Off (SRO) Checks……….. 16
Sequence 5.Energizing the Directional Contactors………………………………….. 18
Sequence 5.Energizing the Directional Contactors (Continued)………………… 20
Sequence 6.Turning ‘ON’the Transistor…………………………………………………. 22
Sequence 7 .Turning ‘OFF the Transistor, Capacitor Cbarging and FJyback.. 24
Sequence 8.Accelerator, Thermal Protector and Pulse Monitor Trip (PMT).. 26
Sequence 9.1 A Contactor Operation……………………………………………………… 28
Sequence IO.Plugging…………………………………………………………………………… 30
Sequence LO.Plugging (continued)…………………………………………………………. 32
Sequence LO.Plugging (continued)………………………………………………………… 34
Sequence 11.Hydraulic Functions………………………………………………………….. 36
Section 2. Control Panel…………………………………………………………………………………… 38
Control Panel Description………………………………………………………………………. 38
Control Feature……………………………………………………………………………………. 40
Control Panel Maintenance…………………………………………………………………… 44
Control Panel Troubleshooting……………………………………………………………… 46
Section 3. Handset [n tructions……………………………………………………………………….. 48
Factory Card Settings-Standru·d………. ……… … …………………… … … …………… …. 49
Factory Card Settings-High Performance………………………………………………… 50
Factory Card Settings- Standard Pump Control……………………………………….. 52
Factory Card Settings-High Pe1formance Pump Control……………………………. 53
lnternaJ Re istance Compen ation………………………………………………………….. 55
Internal Resistance Compensation Worksheet…………………………………………. 57
Description of Traction Logic Card Funtions…………………………………………… 58
Description of Pump Logic Card Funtions……………….. ……………………………. 63
Section 4. Trouble Codes…………………………………………………………………………………. 67
Status Code BJank and 0 1…………………………………………………………………….. 68
Status Code 02 and 03……………… ………………………………………………………….. 69
Status Code 05 and 06…… …. .. . . . . . . .. . .. . … … .. . .. . … .. . … . .. . . . …… .. . . .. . . . . . . . . ….. … … .. . . 70
Status Code 07 and 08….. …….. .. .. …. … …… …… … … … … … …… … .. .. … … …… … … …. 71
Status Code 09 and l I .. .. . ……………. … …… …….. …. … … .. . … .. .. .. .. .. .. .. .. .. ….. .. …….. 72
Status Code 15 and 16………………………………………………………………………….. 73
Status Code 17 and 23…………………………………………………………………………… 74
Status Code 24 and 26…………………………………………………………………………… 75

Please Note:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
• So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com

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