CLARK FORKLIFT GEX 16 18 20s (4 Wheel) GTX 16 18 20s (3 Wheel) SERVICE MANUAL

Description

CLARK FORKLIFT GEX 16 18 20s 4 Wheel GTX 16 18 20s 3 Wheel SERVICE MANUAL – PDF DOWNLOAD

Contact us: [email protected]

Image Preview:

Description:

CLARK FORKLIFT GEX 16 18 20s 4 Wheel GTX 16 18 20s 3 Wheel SERVICE MANUAL – PDF DOWNLOAD

• The following instructions have been prepared from current industry and government safety standards applicable to industrial truck operation and maintenance. These recommended procedures specify conditions, methods, and accepted practices that aid in the safe maintenance of industrial trucks. They are listed here for the reference and safety of all workers during maintenance operations.
• Carefully read and understand these instructions and the specific maintenance procedures before attempting to do any repair work. When in doubt of any maintenance procedure, please contact your local Clark dealer. 1. Powered industrial trucks can become hazardous if maintenance is neglected. Therefore, suitable maintenance facilities, trained personnel, and procedures must be provided. 2. Maintenance and inspection of all powered industrial trucks shall be done in conformance with the manufacturer’s recommendations.
• 3. A scheduled planned maintenance, lubrication, and inspection program shall be followed. 4. Only trained and authorized personnel shall be permitted to maintain, repair, adjust, and inspect industrial trucks. Work should be performed in accordance with the manufacturer’s specifications. 5. Properly ventilate work area, vent exhaust fumes, and keep shop clean and floor dry. 6. Avoid fire hazards and have fire protection equipment present in the work area. Do not use an open flame to check for level or leakage of fuel, electrolyte, oil, or coolant.
• Do not use open pans of fuel or flammable cleaning fluids for cleaning parts. 7. Before starting work on truck: a. Raise drive wheels off of floor and use blocks or other positive truck positioning devices. b. Disconnect battery before working on the electrical system. 8. Before working on engine fuel system of gasoline- or diesel-powered trucks, be sure the fuel shut-off valve is closed.
• 9. Operation of the truck to check performance must be conducted in an authorized, safe, clear area. 10. Before starting to drive truck: a. Be in operating position with seat belt fastened. b. Be sure parking brake is engaged. c. Put direction control in neutral. d. Start engine. e. Check functioning of direction and speed controls, steering, brakes, warning devices, and any load handling attachments. 11. Before leaving truck a. Stop truck. b. Put directional control in neutral. c. Apply the parking brake.

Table Of Contents:

CLARK FORKLIFT GEX 16 18 20s 4 Wheel GTX 16 18 20s 3 Wheel SERVICE MANUAL – PDF DOWNLOAD

SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking the Truck
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance Program
3. The PM Inspection Form
12 BATTERY
1. Battery Service
13 WIRING, SWITCHES, AND INSTRUMENTS
1. Schematic Electric Circuit Diagrams
2. General Electrical Service Tips
3. Wiring and Cables
4. Switches and Sensors
5. Instrument Panel
16 ELECTRIC MOTORS
1. Motor Specifications And Descriptions
2. Drive Motors Overhaul
3. Pump Motor Overhaul
17 CONTACTORS
1. Contactors Specification and Overhaul
19 MOTOR CONTROLS
1. Description
2. Control Programming
3. Control troubleshooting
4. GEX Factory Control Settings
20 DRIVE AXLE
1. Specifications and Description of Drive Axle
2. Disassembly of Drive Axle
3. Disassembly of wheel Assembly
4. Adjustment
22 WHEELS AND TIRES
1. Wheels & Tires Specifications and Description
2. Wheels & Tires Mounting and Maintenance
23 BRAKE SYSTEM
1. Brake System Specifications and Description
2. Service Brake Troubleshooting
3. Brake Pedal Linkage & Adjustments
4. Brake Bleeding
5. Pedal and Master Cylinder Service
6. Parking Brake Service
25 STEERING SYSTEM (GEX16-20s)
1. Steering System Specifications and Description.
2. Steering System Troubleshooting
3. Steering Column Removal and Replacement
4. Steering System Relief Pressure Check and
Adjustment
5. Steering Axle Wheel Bearing Maintenance
and Adjustment
6. Steering Axle Removal and Replacement
7. Steer Cylinder Removal and Replacement
8. Steering Gear Overhaul
9. Steer Cylinder Overhaul
26 STEER SYSTEM (GTX16-20s)
1. Steering System Specifications and Description.
2. Steering System Troubleshooting
3. Steering Column Removal and Replacement
4. Steering System Relief Pressure Check and
Adjustment
5. Steering Gear Overhaul
6. Steer Axle Service
7.Steering Gear Overhaul(ELH Optional)
29 HYDRAULIC SUMP, FILTERS, AND PUMP
1. Main Hydraulic System Specifications and
Description
2. Main Hydraulic Pump Troubleshooting
3. Main Hydraulic Pump Removal and Installation
30 HYDRAULIC SYSTEM
1. Hydraulic Control Valve/Lift Circuit
Specifications and Description
2. Hydraulic System Schematic
3. Hydraulic System Troubleshooting
4. Hydraulic Sysrem Pressure Checks and Adjustments
5. Hydraulic Control Valve Removal and Replacement
6. Hydraulic Control Valve Overhaul
32 TILT CYLINDERS
1. Tilt Cylinder Specifications and Description
2. Checks and Adjustments
3. Tilt Cylinder Removal and Installation
4. Tilt Cylinder Overhaul
34 UPRIGHTS
1. Upright Specifications and Description
2. Trouble shooting
3. Upright Inspection
4. Carriage and Upright Roller Clearance Checks and
Shim Adjustment
5. Cylinder Removal, Shimming, Overhaul and
Replacement
6. Upright Chain Inspection, Adjustment and Replacement
7. Fork and Carriage Removal and Replacement
8. Upright Removal and Replacement

Please Note:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

sk