Clark Forklift PMA 273 10th Rev. c500 355 Planned Maintenance and Adjustment Manual

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Clark Forklift PMA 273 10th Rev. c500 355 Planned Maintenance and Adjustment Manual – PDF DOWNLOAD

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Description:

Clark Forklift PMA 273 10th Rev. c500 355 Planned Maintenance and Adjustment Manual – PDF DOWNLOAD

• Powered industrial trucks may become hazardous if adequate maintenance is not done. Therefore, maintenance facilities, pgrsonnel and procedures must be provided. Maintenance and inspection of all powered industrial trucks should be done in agreement with the recommendation in this manual and the following practices. 1. A scheduled preventive maintenance, lubrication, and inspection system must be followed.
• 2. Only qualified and authorized personnel should be permitted to maintain, repair, adjust, and inspect industrial trucks. 3. Before Leaving The Truck: A. Stop Truck. B. Fully lower the load engaging means. C. Put directional controls in neutral. D. Apply the parking brake. E. Stop the engine or turn off power. F. Lock the control or ignition circuit. G. Put blocks at the wheels if truck is on a ramp, or being worked on. 4. Before Working On Truck: A. Raise wheels free of floor or disconnect power source. B. Use blocks or other positive truck positioning devices.
• C. Put blocks under the load engaging means, innennast(s), or chassis before working under them. Before working on engine fuel system of gasoline powered trucks with gravity feed fuel systems, make sure fuel shutoff valve is closed. Before working on engine fuel system of LP gas powered trucks, close LP gas cylinder valve and run engine until there is no more fuel in the system and engine stops running. Operation to check performance of the truck or attachments must be done in a clear, authorized, safe area. Before Starting To Operate The Truck: A. Be in operating position. B. Push clutch (or brake pedal on automatic transmission and electric trucks).
• C. Put the directional controls in neutral. D. Start engine or turn on power. E. Before operating truck, check functioning of lift and tilt systems, directional and speed controls, steering, warning devices, brakes, and any attachment. (If used) F. Release parking brake.

Table Of Contents:

Clark Forklift PMA 273 10th Rev. c500 355 Planned Maintenance and Adjustment Manual – PDF DOWNLOAD

PMA-273 C500 30-55.............................  1
OWNER SAFE MAINTENANCE PRACTICES...............  2
PLANNED MAINTENANCE............................  6
ENGINE TUNE-UP................................. 43
Group 01....................................... 83
	LUBRICATION CHARTS......................... 83
	COOLING SYSTEM MAINTENANCE................. 87
Group 02....................................... 95
	GOVERNOR ADJUSTMENT........................ 95
	FUEL PUMP TESTS............................ 97
CLUTCH ADJUSTMENT..............................100
Group 06.......................................103
	HYDRATORK TRANSMISSION PRESSURE CHECKS.....103
	TRANSMISSION FLU ID AERATION CHECK.........106
	TRANSMISSION OIL COOLER....................108
	HYDRATORK TRANSMISSION DRAIN AND REFILL....110
STARTER MAINTENANCE............................112
ALTERNATOR MAINTENANCE.........................115
NEUTRAL START SWITCH...........................117
WIRING COLOR CODE..............................119
AXLE END LUBRICATION...........................122
PNEUMATIC TIRE & WHEEL MAINTENANCE.............124
Group 23.......................................140
	BRAKE BLEEDING.............................140
	BRAKE PEDAL ADJUSTMENT.....................149
	SERVICE BRAKE ADJUSTERS....................153
	PARKING BRAKE ADJUSTMENT...................155
STEERING GEAR..................................157
Group 26.......................................159
	STEERING PRESSURE CHECK....................159
	STEERING ADJUSTMENTS.......................161
	STEER WHEEL BEARINGS.......................170
HYD SUMP TANK DRAIN............................173
HYD SYSTEM PRESSURE CHECK......................175
Group 34.......................................177
	CARRIAGE CHECK & ADJUSTMENT................177
	UPRIGHT ROLLER CHECK AND ADJUSTMENT........201
	UPRIGHT CHAIN CHECK & ADJUSTMENT...........208
	UPRIGHT & TILT CYL DRIFT TEST..............210
	TILT CYL ADJUSTMENT........................212
	LIFT CHAIN MAINTENANCE.....................214
	TRIPPLE STAGE UPRIGHT......................225
	TRIPPLE STAGE UPRIGHT .....................266
COUNTERWEIGHT REMOVAL..........................306
DRIVER RESTRAINT SYST CHECKS...................309
Group 40.......................................311
	NAME PLATES & MACHINE STAMPINGS............311
	SPECIFICATIONS.............................314
	PM & DAILY INSPECTION FORMS................318

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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