CLARK FORKLIFT PMA-441 Y235LPG Lot 3250 and Above Planned Maintenance and Adjustment Manual

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CLARK FORKLIFT PMA-441 Y235LPG Lot 3250 and Above Planned Maintenance and Adjustment Manual – PDF DOWNLOAD

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CLARK FORKLIFT PMA-441 Y235LPG Lot 3250 and Above Planned Maintenance and Adjustment Manual – PDF DOWNLOAD

• The Planned Maintenance Procedures located in the front of this book provide a basic step py step guide which should be follo wed in servicing the vehicle, Adjustment Procedures, specifications and other data Including lubrication guides, are found In the rear of this book and are listed under GROUP and Section Numbers, Refer to the Index or the Product Identification Card.
• About Planned Maintenance Planned Maintenance is a program in which inspections, minor adjustments, lubrication, oi I changes and replacement of filters are performed on a scheduled and systematic basis. A solid PM program should incorporate a method of record keeping which enables you to better determine PM schedules and enables you to track the maintenance costs per machine. An effective PM program should incorporate two basic phases: 1. An Inspection performed by the driver or maintenance man at the beginning of each shift.
• This Is a quick visual check for obvious damage and leaks ••• a check of engine oi 1 and water levels, lights, instruments and warning dev Ices, 2, THE PLANNED MAINTENANCE ROUTINE IS BASED ON 50 TO 250 OPERATING HOURS ••• WITH THE INTERVAL BEING DETERMINED BY OPERATING CONDITIONS, Records wil I tell you how often PM should be done, If an operation is clean and not punishing, a PM interval can be extended.
• If an operation is extremely dirty and punishing, the PM interval may have to be reduced, Thus the PM interval can be tailored to answer the needs of your operation. If the PM is religiously followed, needs for repair, major adjustment and component replacement wi 11 be discovered automatically and such work will be done only as needed. For Instance, brake checks which are part of the PM wl 11 uncover the need for adjustments and/or repairs which may be required periodically.
• Who can say? The point is that this wi 11 be done only when needed and that’s true for all systems and components, Thus, in this progr􀊶TI we are able to eliminate 500, 1000 and 2000 hour inspections and the things normally covered in these inspections will be done only when the PM uncovers the need for repairs. The objectives of PM are: I. To reduce costly unscheduled downtime.
• 2. Reduce maintenance costs. 3. Increase vehicle productivity, 4. Above all, to Increase personal safety of dr Ivers and other personne I. Inspection Forms To insure that the daily inspection and PM are properly performed, we recoomend the use of the inspection forms in GROUP 40. Such forms not only provide a guide for the inspections and procedures, but serve as a record in tracking maintenance requirements for each vehicle. Moreover, they wi 11 assist you In determining when to schedule a vehicle for major repairs which can be done without the disruptive effect of unscheduled downtime. Inspection Forms may be purchased from your local CLARK Dealer.

Table Of Contents:

CLARK FORKLIFT PMA-441 Y235LPG Lot 3250 and Above Planned Maintenance and Adjustment Manual – PDF DOWNLOAD

1. Alternator Maintenance ……….. .
GROUP 12, Section 1
2. Axle End Lubrication •.•……•….
GROUP 20, Section 1
3. Brake Ajjustment (Parking) …….. .
GROUP 23, Section 4
4. Brake Adjustment (Service) ……. .
GROUP 23, Section 3
5. Brake Bleeding ………………. .
GROUP 23, Section 1
6. Brake Pedal Adjustment ……….. .
GROUP 23, Section 2
7. Carriage Roller Adjustment ……. .
GROUP 34, Section 1
8. Clutch Adjustment ……………. .
GROUP 04, Section 1
9. Cooling System Maintenance ……. .
GROUP 01, Section 2
10. Co unterweight Removal ………… .
GROUP 38, Section 1
11. Hydraulic System Pressure Check …
GROUP 30, Section 1
12. Jacking Procedure ……………. .
GROUP 23, Section 6
13. Lift Chain Adjustment ………… .
GROUP 34, Section 3
14. Lubrication Charts …………… .
GROUP 01, Section 1
15. Lubrication Key ……………… .
GROUP 40, Section 4
15. Driver Restraint System Checks ….
GROUP 39, Section 1
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16. Name Plates/Machine Stampings …..
GROUP 40, Section 1
17. Neutral Start Switch …………. .
GROUP 13, Section 1
18. PM Inspection & Drivers Daily
Inspection Fonns …•…………..
GROUP 40, Section 3
19. Specifications ………………. .
GROUP 40, Section 2
20. Steering Adjustment ………….. .
GROUP 26, Section 2
21. Steering Gear ……………….. .
GROUP 25, Section 1
22. Steering Pressure Check ………. .
GROUP 26, Section 1
23. Steering Wheel Bearings ………. .
GROUP 26, Section 3
24. Tilt Cylinder Adj . …………… .
GROUP 34, Section 5
25. Transmission Fluid Aeration …… .
GROUP 06, Section 2
26. Transmission Pressure Check …… .
GROUP 06, Section 1
27. Transmission Oil Cooler ………. .
GROUP 06, Section 3
28. Tune-Up …………………….. .
GROUP 00, Section l
29. Upright Roller Adjustment ..•.•….
GROUP 34, Section 2
30. Upright & Tilt Cylinder Drift Tests
GROUP 34, Section 4
31. Wheels & Tires
GROUP 22, Section 1

Please Note:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
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