Clark Forklift PMA-544 915 (Perkins Gas) Planned Maintenance and Adjustment Manual

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Clark Forklift PMA-544 915 (Perkins Gas) Planned Maintenance and Adjustment Manual – PDF DOWNLOAD

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Clark Forklift PMA-544 915 (Perkins Gas) Planned Maintenance and Adjustment Manual – PDF DOWNLOAD

• The Planned Maintenance Procedures located in the front of this book provide a basic step by step guide which should be followed in servicing the vehicle. Adjustment Procedures, specifications and other data including lubrication guides, are found in the rear of this book and are listed under GROUP and Section Numbers. Refer to the Index or the Product ldent if ication Card.
• About Planned Maintenance Planned Maintenance is a program in which inspections, minor adjustments, lubrication, oi I changes and replacement of filters are performed on a scheduled and systematic basis. A solid PM program should incorporate a method of record keeping which enables you to better determine PM schedules and enables you to track the maintenance costs per machine. An effective PM program should incorporate two basic phases: 1. An inspect ion performed by the driver or maintenance man at the beginning of each shift.
• This is a quick visual check for obvious damage and leaks *. . a check of engine oil and water levels, lights, instruments and warning devices. 2. THE PLANNED MAINTENANCE ROUTINE IS BASED ON 50 TO 250 OPERATING HOURS ~.~ WITH THE INTERVAL BE I NG DETERM INED BY OPERATING COND ITI ONS o Records will tell you how often PM should be done. If an operation is clean and not punishing, a PM interval can be extended. If an operation is extremely dirty and punishing, the PM interval may have to be reduced.
• Thus . ~. the PM interval can be tailored to answer the needs of your operation. If the PM is religiously followed, needs for repair, major adjustment and component replacement wi 11 be discovered automatically and such work wi 11 be done only as needed. For instance, brake checks which are part of the PM will uncover the need for adjustments and/or repairs which may be required periodically.
• Who can say? The point is that this wi I1 be done only when needed and that’s true for all systems and components. Thus, in this program we are able to eliminate 500, 1000 and 2000 hour inspections and the things normally covered in these inspections wi 11 be done only when the PM uncovers the need for repairs. The objectives of PM are: 1. To reduce costly unscheduled downtime, 2. Reduce maintenance costs D I 3. Increase vehicle productivity. 4. Above all, to increase personal safety of drivers and other personnel. Inspection Forms To insure that the daily inspection and PM are properly performed, we recommend the use of the inspection forms in GROUP 40.
• Such forms not only provide a guide for the inspections and procedures, but serve as a record in tracking maintenance requirements for each vehicle. Moreover, they will assist you in determining when to schedule a vehicle for major repairs which can be done without the disruptive effect of unscheduled downtime. Inspection Forms may be purchased from your local CLARK Dealer.

Table Of Contents:

Clark Forklift PMA-544 915 (Perkins Gas) Planned Maintenance and Adjustment Manual – PDF DOWNLOAD

Alternator Maintenance ………………. GROUP 12, Section 1
Axle End Lubrication ……………….. GROUP 20, Section 1
Brake Bleeding ………………….. GROUP 23, Section 1
Brake Pedal Adjustment ………………. GROUP 23, Section 2
Carriage Roller Adjustment …………….. GROUP 34, Section 1
Cooling System Maintenance …………….. GROUP 01, Section 2
Counterweight Removal ………………. GROUP 38, Section 1
Engine Trouble Shooting ……………… GROUP 00, Section 1
Engine Tune Up ………………….. GROUP 00, Section 2
Fuel Pump Tests …………………. GROUP 02, Section 1
Fuel System (LPG) ………………… GROUP 02, Section 2
Hydratork Transmission Drain & Refill ……….. GROUP 06, Section 4
Hydratork Transmission Fluid Aeration Check …….. GROUP 06, Section 2
Hydratork Transmission Pressure Checks ……….. GROUP 06, Section 1
Hydraulic Sump Tank Drain …………….. GROUP 29, Section 1
Hydraulic System Pressure Check ………….. GROUP 30, Section 1
Lift Chain Adjustment ………………. GROUP 34, Section 3
Lubrication Charts ………………… GROUP 01, Section 1
Lubrication Key …………………. GROUP 40, Section 4
Name Plates/Machine Stampings …………… GROUP 40, Section 1
Neutral Start Switch ……………….. GROUP 13, Section 1
Parking Brake Adjustment ……………… GROUP 23, Section 4
Safety/Inspection Forms ……………… GROUP 40, Section 3
Service Brake Adjustment ……………… GROUP 23, Section 3
Specifications ………………….. GROUP 40, Section 2
Starter Maintenance ……………….. GROUP 11, Section 1
Steering Adjustments ……………….. GROUP 26, Section 2
Steering Gear ………………….. GROUP 25, Section 1
Steering Pressure Check ……………… GROUP 26, Section 1
Steer Wheel Bearings ……………….. GROUP 26, Section 3
Tilt Cylinder Adjustments …… c ………. GROUP 34, Section 5
Triple Stage Adjustments ……………… GROUP 34, Section 10
Trouble Shooting …………………. GROUP 00, Section 1
Upright Roller Adjustment …………….. GROUP 34, Section 2
Upright & Tilt Cylinder Drift Tests ………… GROUP 34, Section 4
Wheels&Tires ………………….. GROUP 22, Section 1

Please Note:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
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