Clark Forklift Repair Manual (SPM-627A)

Description

CLARK FORKLIFT SPM 627A SERVICE MANUALS – PDF DOWNLOAD

Customer Support: [email protected]

Image Preview:

Description:

CLARK FORKLIFT SPM 627A SERVICE MANUALS – PDF DOWNLOAD

• Do not operate this truck unless you have been trained and authorized to do so. 2. Do not operate this truck until you have checked its condition. Give special attention to tires, battery, controls, lifting systems (including switches), brakes, steering mechanism, guards and safety devices. 3. Report the need for truck repairs to your supervisor promptly. Do not operate the truck.
• Neglect may cause a minor repair to become a major service problem or cause the truck to become unsafe. 4. The stacker is intended for use on level surfaces only. 5. Do not exceed the rated capacity of the vehicle as marked on the nameplate. Do not lift with the fork tips or one fork only, and be sure load is centered and the 24″ (610mm) load center is not exceeded.
• 6. Do not handle unstable or loosely stacked loads. Use special care when handling long, high or wide loads, to avoid tipping, loss of load, or striking bystanders. 7. Always look in direction of travel. Keep a clear view and when load obstructs visibility, travel with load trailing (except when climbing ramps). 8. Watch swing clearance when turning near walls, racks, pillars or other obstacles.
• 9. Start, stop, change direction, travel and brake smoothly. Slow down for turns and on uneven or slippery surfaces that could cause truck to slide or tip. Be aware that the truck behaves differently without a load than with a load. 10. Observe applicable traffic regulations and yield right of way to pedestrians. Slow down and sound horn at all aisle intersections and where vision is obstructed. Do not ride on truck unless equipped with a rider platform. 11. Do not carry passengers.

Table Of Contents:

CLARK FORKLIFT SPM 627A SERVICE MANUALS – PDF DOWNLOAD

1. Receipt Inspection ……………………………………………………………………………………………………2
2. Pre-Operation Instructions………………………………………………………………………………………….2
3. Safety Information…………………………………………………………………………………………………….3
4. Operating Instructions ……………………………………………………………………………………………….4
5. Control System………………………………………………………………………………………………………..4
6. Battery Discharge Indicator (BDI) – Operation…………………………………………………………………6
6.1 Hourmeter …………………………………………………………………………………………………6
6.2 BDI and Hourmeter ……………………………………………………………………………………..7
6.3 BDI w/Lift Interlock………………………………………………………………………………………8
7. Drive Unit & Brake ……………………………………………………………………………………………………9
8. Mast and Carriage ………………………………………………………………………………………………….10
9. Hydraulic Adjustments …………………………………………………………………………………………….10
9.1 Lifting Pressure ………………………………………………………………………………………..10
9.2 Lowering Speed ……………………………………………………………………………………….10
10. Planned Maintenance ……………………………………………………………………………………………..11
10.1 Lubrication Points ……………………………………………………………………………………..12
10.2 Lubrication Schedule …………………………………………………………………………………13
10.3 Battery Maintenance ………………………………………………………………………………….14
10.4 Battery Cable Connections ………………………………………………………………………….16
(for built-in battery / charger pack)…………………………………………………………………………16
11. Trouble Shooting Guide …………………………………………………………………………………………..17
12. Intermediate Duty Stacker – Parts Listings ……………………………………………………………………18
12.1 General Assembly Parts List………………………………………………………………………..20
12.2 Carriage Assembly Parts List……………………………………………………………………….28
12.3 Crosshead Assembly Parts List ……………………………………………………………………30
12.4 Chain Assembly Parts List…………………………………………………………………………..32
12.5 Cylinder Assembly Parts List ……………………………………………………………………….34
12.6 Power Pack Assembly ……………………………………………………………………………….38
12.7 Drive Unit Parts List …………………………………………………………………………………..40
12.8 Control Handle Parts List…………………………………………………………………………….42
12.9 Control Handle Switch Parts List…………………………………………………………………..44
12.10 Brake Linkage Arrangement ………………………………………………………………………..46
12.11 Compact Drive (Gearbox) Assembly ……………………………………………………………..48
12.12 Hydraulic System Assembly ………………………………………………………………………..52
13. Electrical System……………………………………………………………………………………………………54

Please Note:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

sk