CLARK FORKLIFT SPM 641 CTT 7 SERVICE MANUALS

Description

CLARK FORKLIFT SPM 641 CTT 7 SERVICE MANUALS – PDF DOWNLOAD

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Description:

CLARK FORKLIFT SPM 641 CTT 7 SERVICE MANUALS – PDF DOWNLOAD

• General This section contains the general description of the Model TT Tow Tractor outlining the design technical and functional characteristics and the rational used in the selection of major and ancillary components.
• Figure 1 illustrates the overall unit configuration and component locations. 2. Desian Requirements A. P‘, hilosophy . . :.. . .’ .. The design of this configuration facilitates and reduces unnecessary mainte-’ . . .“. nance .a*.nd insu:re,.s a high degree of. sa‘.‘f,,e.I .a‘?. n_d_ . re‘I’iiable p:!erformance; : B: :1 .:. .~~n~io~al .” 1 : :. 1. .: _’ ._ _’ 0) ~ (2) (3) (4) (5) (6) Major assembties‘and components are located to facilitate disconnection and quick removal with a minimum of disturbance to.other components. : ‘. .: . : . “. . . . .
• All service and maintenance points, such as electrical panels, hydraulic equipment, structural components, and lubrication fittings are easily accessible. Components are installed in accordance with OEM recommendations. Those alterations which could. affect the performance of.the tractor have been approved in writing by BLUE GIANT.’ The tractor is capable of starting and operating in tempe.rature ranges of -35°F to 120°F.
• Rugged design and care in selection of components to permit operation‘in cl.imatic conditions ranging from arctic to tropic have .been incorporated. “’ ‘. ‘. All non-waterproof compartments and areas that might collect moisture are provided with functional drain systems. The tractor and its accessories are to be designed to perform reliably for a minimum of 200 operating hours without failures between routine preventive maintenance checks.

Table Of Contents:

CLARK FORKLIFT SPM 641 CTT 7 SERVICE MANUALS – PDF DOWNLOAD

SPM 641.......................................................  1
Introduction..................................................  2
DESCRIPTION...................................................  3
OPERATION.....................................................  8
SPECIFICATIONS AND CAPABILITIES............................... 11
SHIPPING...................................................... 13
CONTENTS...................................................... 16
CHAPTER 1 GENERAL DESCRIPTION AND OPERATING INSTRUCTIONS...... 19
	DESCRIPTION............................................... 23
		General............................................... 23
		Documentation......................................... 23
		Design Requirements................................... 23
		Overall View.......................................... 24
		Performance Capabilities.............................. 26
		Systems Configuration................................. 26
		Speed Controller...................................... 29
	SHIPPING.................................................. 32
	General................................................... 32
	Shipment Practices........................................ 32
		Loading and Unloading Practices....................... 33
		Receipt lnspection.................................... 33
		STORAGE............................................... 34
			General........................................... 34
			Chassis........................................... 34
			C o n t r o l , Comoonents........................ 34
			Placing the Tractor and/or Batterv in Service..... 35
CHAPTER 2 MAINTENANCE......................................... 36
	Servicing................................................. 40
		General............................................... 40
		Scheduled Maintenance................................. 40
		Battery Care.......................................... 42
		Use of Discharge Unit for Measuring Battery Energy.... 43
		Battery Charging...................................... 45
		Fluid Changes......................................... 46
		Inspections and Adjustments........................... 46
			Steering Chain.................................... 46
			Drive Motor....................................... 48
			Hydraulic Service Brake System.................... 49
			.Parking Brake Adjustment ........................ 52
		Wiring................................................ 54
		Accelerator Potentiometer............................. 55
		Reduced Speed Operation............................... 55
	TROUBLESHOOTING........................................... 57
		General............................................... 57
		Schematics, Wiring Diagrams and System Drawings....... 57
		Troubleshooting Charts................................ 58
		Wiring Diagram........................................ 59
		Schematic............................................. 60
		Brake System.......................................... 61
		Controller Adjustments................................ 62
		Bench testing......................................... 70
		PMC Controller ....................................... 73
	REMOVAL AND INSTALLATION.................................. 77
		General............................................... 77
		Chassis............................................... 77
		Hardware Torque Values................................ 78
		Chassis and Enclosure Components...................... 79
	REPAIR.................................................... 96
		General............................................... 96
		Cylinders............................................. 97
		Drive Motor........................................... 97
		Direction Control Switch..............................101
CHAPTER 3 OVERHAUL AND MAJOR REPAIR...........................103
	OVERHAUL / MAJOR REPAIR...................................104
		General...............................................104
CHAPTER 4 PARTS LIST..........................................105
	INTRODUCTION..............................................106
		General...............................................106
	Final Assembly............................................108
	Chassis and Enclosure.....................................110
	Drive Motor...............................................113
	Drive Motor Mounting......................................116
	Service and Parking Brake Systems.........................119
	Steering Assembly.........................................122
	Drive Axle Assembly.......................................125
	Electrical Components.....................................130
	Foot Controller Assembly..................................133
CHAPTER 5 MANUFACTURER‘S APPENDICES...........................135
	POTENTIOMETER.............................................137
	DRIVE AXLE................................................139
	CURTIS PMC MOTOR CONTROLLERS..............................142
		CONTENTS..............................................143
		OVERVIEW..............................................146
		ELECTRICAL SPECIFICATIONS,............................147
		FEATURES..............................................148
		INSTALLATION INSTRUCTIONS.............................151
		MAINTENAF\SCE AND ADJUSTMENT..........................161
		TROUBLESHOOTING AND BENCH-TESTING.....................163
		Specifications: Curtis PMC 1209B/1221B................174
		Specifications: Curtis PMC Footpedal..................176
		FUNCTIONAL DESCRIPTION OF 1209B/1221B CONTROLLERS.....177
		CURTIS PMC SERVICE POLICY.............................181

Please Note:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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