Class-Ares 506,606 Tracktor Workshop Manual – PDF DOWNLOAD

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Class-Ares 506,606 Tracktor Workshop Manual – PDF DOWNLOAD

IMAGES OF MANUAL :

TABLE OF CONTENTS:

Class-Ares 506 606 Tracktor Workshop Manual – PDF DOWNLOAD

A_EN…………………………………………………… 1
CHAPTER A…………………………………………… 1
A0_EN………………………………………………….. 3
INJECTION DATA SHEETS………………………………… 3
A1_EN………………………………………………….. 31
SUPPLY INJECTION…………………………………….. 31
CONTENTS………………………………………… 33
IDENTIFICATION…………………………………… 35
SPECIFICATIONS…………………………………… 37
TIGHTENING TORQUES……………………………….. 41
OPERATING PRINCIPLES……………………………… 43
CHECKS – ADJUSTMENTS……………………………… 49
TOOLS…………………………………………… 73
A2_EN………………………………………………….. 77
D.P.S.ENGINE………………………………………… 77
CONTENTS………………………………………… 79
GENERAL SPECIFICATIONS……………………………. 81
DIMENSIONAL SPECIFICATIONS………………………… 85
TIGHTENING TORQUES……………………………….. 97
OPERATING PRINCIPLES……………………………… 101
CHECKS – ADJUSTMENTS……………………………… 105
REMOVAL / INSTALLATION……………………………. 111
DIAGNOSTIC SHEETS………………………………… 159
TOOLS…………………………………………… 169
A3_EN………………………………………………….. 177
INJECTION ADDITIVE TIER II……………………………. 177
Tightening torques……………………………….. 178
Operating principles……………………………… 179
Checks/Adjustments……………………………….. 182
Removal / installation……………………………. 185
DIAGNOSTIC SHEETS………………………………… 188
TOOLS…………………………………………… 189
A4_EN………………………………………………….. 191
ENGINE ADDITIVE TIER II………………………………. 191
General specifications……………………………. 192
DIMENSIONAL SPECIFICATIONS………………………… 195
Tightening torques……………………………….. 196
Checks/Adjustments……………………………….. 198
Removal / installation……………………………. 200
TOOLS…………………………………………… 203
B0_EN………………………………………………….. 205
CHAPTER B…………………………………………… 205
B1_EN………………………………………………….. 207
GEARBOX GBA 20………………………………………. 207
CONTENTS………………………………………… 209
GENERAL SPECIFICATIONS……………………………. 213
TIGHTENING TORQUES AND MAIN ADJUSTMENTS…………….. 219
REVERSHIFT FRONT AND REAR POWERCLUTCH CLUTCH………… 227
QUADRISHIFT HOUSING………………………………. 239
TWINSHIFT HOUSING………………………………… 251
PRIMARY SHAFT……………………………………. 261
REAR INTERMEDIATE SHAFT…………………………… 267
FRONT INTERMEDIATE SHAFT………………………….. 273
RIGHT COVER AND FORKS…………………………….. 279
CRAWLER SPEEDS…………………………………… 289
TOOLS…………………………………………… 295
B2_EN………………………………………………….. 299
HYDRAULIC CIRCUIT LOW PRESSURE………………………… 299
CONTENTS………………………………………… 301
PRESENTATION…………………………………….. 303
GEARBOX CONTROL AND LUBRICATION……………………. 309
MEASUREMENT POINTS AND CHECKS……………………… 319
REAR AXLE CONTROL AND LUBRICATION………………….. 325
MEASUREMENT POINTS AND CHECKS……………………… 333
TOOLS…………………………………………… 339
B3_EN………………………………………………….. 341
GEARBOX ADDITIVE TIER II……………………………… 341
General specifications……………………………. 342
Rear intermediary shaft…………………………… 343
B4_EN………………………………………………….. 347
LOW PRESSURE HYDRAULIC CIRCUIT ADDITIVE TIER II…………. 347
Presentation…………………………………….. 348
Measurement and checking points……………………. 353
“Control values statement” sheet…………………… 355
TOOLS…………………………………………… 357
C0_EN………………………………………………….. 359
CHAPTER C…………………………………………… 359
C1_EN………………………………………………….. 361
REAR AXLE…………………………………………… 361
CONTENTS………………………………………… 363
PRESENTATION…………………………………….. 365
HD HEAVY DUTY AXLE TUBES………………………….. 369
SHD HEAVY DUTY AXLE TUBES…………………………. 376
DIFFERENTIAL…………………………………….. 383
REAR POWER TAKE OFF………………………………. 393
REAR POWER TAKE- OFF CLUTCH……………………….. 397
REAR POWER TAKE- OFF UPPER SHAFT…………………… 403
REAR POWER TAKE OFF LOWER SHAFT……………………. 413
POWER TAKE- OFF PROPORTIONAL………………………. 417
TOOLS…………………………………………… 425
C2_EN………………………………………………….. 427
SERVICE BRAKES – HAND BRAKE…………………………… 427
Presentation…………………………………….. 428
Brake pistons and seals…………………………… 429
Tractors not equipped with boosters………………… 433
Tractors equipped with boosters and braking valve……. 434
Tractors fitted with boosters Lucas………………… 436
Tractors fitted with boosters Iruna………………… 441
Adjustment of the brake pedals…………………….. 442
Bleeding the braking circuit………………………. 443
Hand brake………………………………………. 450
TOOLS…………………………………………… 457
C3_EN………………………………………………….. 459
4WD DROPBOX…………………………………………. 459
CONTENTS………………………………………… 461
PRESENTATION…………………………………….. 463
REMOVAL/ INSTALLATION…………………………….. 465
TOOLS…………………………………………… 471
C4_EN………………………………………………….. 473
REAR AXLE ADDITIVE TIER II……………………………. 473
General specifications……………………………. 474
Proportional power take-off……………………….. 476
D0_EN………………………………………………….. 481
CHAPTER D…………………………………………… 481
D1-1_EN………………………………………………… 483
STANDARD FRONT AXLE………………………………….. 483
Presentation…………………………………….. 484
STANDARD FRONT AXLE………………………………. 483
CONTENTS…………………………………….. 485
PRESENTATION…………………………………. 487
REMOVAL/INSTALLATION………………………….. 494
HYDRAULIC CHECKS……………………………… 506
ELECTRIC CHECKS………………………………. 508
TOOLS……………………………………….. 510
D1-2_EN………………………………………………… 516
PROACTIV FRONT AXLE………………………………….. 516
Presentation…………………………………….. 517
CONTENTS………………………………………… 518
PRESENTATION…………………………………….. 520
REMOVAL/INSTALLATION……………………………… 528
HYDRAULIC CHECKS…………………………………. 544
ELECTRIC CHECKS………………………………….. 552
REPAIR DIAGNOSTIC………………………………… 558
TOOLS…………………………………………… 562
E0_EN………………………………………………….. 570
CHAPTER E…………………………………………… 570
E1_EN………………………………………………….. 572
OPEN CENTRE HYDRAULICS……………………………….. 572
CONTENTS………………………………………… 574
PRESENTATION…………………………………….. 576
REMOVAL/INSTALLATION OF THE COMPONENTS……………… 582
TEST POINTS AND CHECKS……………………………. 618
DIAGNOSTIC………………………………………. 622
TOOLS…………………………………………… 628
E2_EN………………………………………………….. 630
CLOSED CENTRE HYDRAULICS……………………………… 630
CONTENTS………………………………………… 632
PRESENTATION…………………………………….. 634
REMOVAL / INSTALLATION OF THE COMPONENTS……………. 640
TEST POINTS AND CHECKS……………………………. 668
TOOLS…………………………………………… 674
E3_EN………………………………………………….. 676
CLOSED CENTRE HYDRAULICS (100 L/MIN)…………………… 676
Presentation…………………………………….. 677
Removal/refitting of elements……………………… 685
Steering measurement and checking points……………. 689
Hydraulic measurement and checking points…………… 691
TOOLS…………………………………………… 696
F_EN…………………………………………………… 698
ITEM LIST WIRING AND GENERAL LISTS…………………….. 698
SCHEMATIC DIAGRAMS ACCORDING TO FUNCTIONS………………. 704
HARNESS AND CONNECTOR PATHS…………………………… 782
TOOLS………………………………………………. 857
F0_EN………………………………………………….. 858
CHAPTER F…………………………………………… 858
G0_EN………………………………………………….. 860
CHAPTER G…………………………………………… 860
G1_EN………………………………………………….. 862
INSTRUMENT PANEL…………………………………….. 862
CONTENTS………………………………………… 864
GENERAL PRESENTATION……………………………… 866
TROUBLESHOOTING METADIAG DIAGNOSTIC………………… 880
TOOLS…………………………………………… 890
G2_EN………………………………………………….. 894
TCE 15/25 TCE 15T ELECTRONIC LIFT……………………… 894
CONTENTS………………………………………… 896
PRESENTATION…………………………………….. 898
CHECKS AND ADJUSTMENTS……………………………. 902
METADIAG TROUBLESHOOTING AND DIAGNOSTIC…………….. 908
TOOLS…………………………………………… 916
G3_EN………………………………………………….. 918
DRIVETRONIC III……………………………………… 918
CONTENTS………………………………………… 920
PRESENTATION…………………………………….. 922
ELECTRIC ELEMENTS………………………………… 930
FUNCTIONS……………………………………….. 948
DIAGNOSTIC METADIAG………………………………. 964
TOOLS…………………………………………… 982
G4_EN………………………………………………….. 984
INFOTRAC AND ISO SOCKET………………………………. 0
CONTENTS………………………………………… 985
PRESENTATION…………………………………….. 987
REMOVAL / INSTALLATION ELECTRIC CHECKS……………… 993
G5_EN…………………………………………………..1003
ELECTROPILOT…………………………………………1003
CONTENTS…………………………………………1005
PRESENTATION……………………………………..1007
TROUBLESHOOTING METADIAG DIAGNOSTIC…………………1013
TOOLS……………………………………………1021
G6_EN…………………………………………………..1023
DRIVETRONIC III TIER II ADDITIVE……………………….1023
Location of components and sensors………………….1024
Schematic diagram…………………………………1026
Adjustments………………………………………1030
METADIAG Application………………………………1033
Transmission block diagram…………………………1037
Conditions for placing the tractor in graduated mode….1038
G7_EN…………………………………………………..1039
ENGINE MANAGEMENT TIER II……………………………..1039
Engine management…………………………………1040
TOOLS……………………………………………1089
H0_EN…………………………………………………..1091
CHAPTER H……………………………………………1091
H1_EN…………………………………………………..1093
CAB…………………………………………………1093
CONTENTS…………………………………………1095
PRESENTATION……………………………………..1097
FULL REMOVAL OF THE CAB……………………………1099
CAB INSTALLATION………………………………….1111
ROOF REMOVAL/INSTALLATION………………………….1113
TOOLS……………………………………………1115
H2_EN…………………………………………………..1117
HEATING/ AIR CONDITIONING……………………………..1117
CONTENTS…………………………………………1119
PRESENTATION……………………………………..1121
REMOVAL/INSTALLATION………………………………1125
TOOLS……………………………………………1137
H3_EN…………………………………………………..1139
WINDSCREEN BONDING……………………………………1139
CONTENTS…………………………………………1141
REMOVAL / INSTALLATION…………………………….1143
TOOLS……………………………………………1153
J_EN……………………………………………………1157
FRONT LIFT AND POWER TAKE OFF………………………….1157
CONTENTS…………………………………………1159
PRESENTATION……………………………………..1161
FRONT LIFT……………………………………….1163
FRONT POWER TAKE OFF………………………………1167
TOOLS……………………………………………1173
J0_EN…………………………………………………..1175
CHAPTER J……………………………………………1175
J1_EN…………………………………………………..1177
LIFT AND FRONT POWER TAKE-OFF………………………….1177
Front lift……………………………………….1178
Front power take-off………………………………1183
J2_EN…………………………………………………..1191
PNEUMATIC BRAKING…………………………………….1191
Notes……………………………………………1192
How it works……………………………………..1193
Main components…………………………………..1200
TOOLS……………………………………………1203
Som_ARES506-606………………………………………….1205
ARES 506-606…………………………………………1205
Som_CHAP_A………………………………………………1206
CONTENTS…………………………………………….1208
Som_CHAP_B………………………………………………1213
CONTENTS…………………………………………….1215
Som_CHAP_C………………………………………………1220
CONTENTS…………………………………………….1222
Som_CHAP_D………………………………………………1226
CONTENTS…………………………………………….1228
Som_CHAP_E………………………………………………1231
CONTENTS…………………………………………….1233
Som_CHAP_F………………………………………………1237
ELECTRICITY………………………………………….1238
GENERAL CONTENTS……………………………………..1238
Som_CHAP_G………………………………………………1243
CONTENTS…………………………………………….1245
Som_CHAP_J………………………………………………1250
CONTENTS…………………………………………….1252

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