Class AXLE 212 MO212S20 Maintenance and Repair Manual – PDF DOWNLOAD

Description

Class AXLE 212 MO212S20 Maintenance and Repair Manual – PDF DOWNLOAD

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DESCRIPTION:

Class AXLE 212 MO212S20 Maintenance and Repair Manual – PDF DOWNLOAD

The efficiency and continued operation of mechan-GB ical units depend on constant, correct
maintenance
and also on efficient repair work, should there be a
break-down or malfunction. The instructions contained in this manual have been based on a complete
overhaul of the unit. However, it is up to the mechanic to decide whether or not it is necessary
to assemble only individual components, when partial repair work is needed. The manual
provides a quick and sure guide which, with the use of photographs and diagrams
illustrating the various phases of the operations, allows accurate work to be performed.
All the information needed for correct disassembly, checks and assembly of each individual
component is set out below. In order to remove the differential unit from the vehicle,
the manuals provided by the vehicle manufacturer should be consulted. In describing the
following operations it is presumed that the unit has already been removed from the vehicle.
IMPORTANT: In order to facilitate work and protect both working surfaces and operators, it
is advisable to use proper equipment such as: trestles or supporting benches, plastic or copper
hammers, appropriate levers, pullers and specific spanners or wrenches.
Before going on to disassemble the parts and drain the oil, it is best to thoroughly clean the
unit, removing any encrusted or accumulated grease.

INTRODUCTORY REMARKS: All the disassembled mechan- ical units should be thoroughly cleaned
with appropriate products and restored or replaced if damage, wear, cracking or seizing have
occurred.
In particular, thoroughly check the condition of all moving parts (bearings, gears, crown wheel and
pinion, shafts) and sealing parts (0-rings, oil shields) which are subject to major stress and
wear. In any case, it is advisable to replace the seals every time a component is overhauled or
repaired. During assembly, the sealing rings must be lubricated on the sealing edge. In the case
of the crown wheel and pinion, replacement of one component requires the replacement of the
other one. During assembly, the prescribed pre-loading, backlash and torque of parts must be
maintained.

CLASSIFICATION: This manual classifies units according to part numbers. For a correct
interpretation, classification is indicated as follows:
= up to the part number
= from the part number on
When no classification is given, disassembly and assembly operations are the same for all
versions.
SPECIFIC EQUIPMENT AND SPARE PARTS: The drawings of
all specific tools required for maintenance and repair work can be found at the end of this manual
; spare parts may be ordered either from the vehicle manufacturer or directly from the
Service Centers or Authorised Distributors of SPICER
CLARK-HURTH.

TABLE OF CONTENTS:

Class AXLE 212 MO212S20 Maintenance and Repair Manual – PDF DOWNLOAD

INTRODUCTION 5
MAINTENANCE AND LUBRICANT
• Definition of viewpoints7
• Data plate 7
• Maintenance points 7
• Maintenance intervals8
• Adjustment and checks 8
• Conversion tables9
• Tightening torques 9
• Screw-locking, sealing and lubricating materials 10
NOTES ON SAFETY PRECAUTIONS 13
CHECKING WEAR AND REPLACING THE BRAKING DISKS
• Disassembly the braking units 14
• Assembly the braking units 18
STEERING CASE
• Removal and disassembly 22
• Assembly and installation 26
U-JOINT
• Removal and disassembly 30
• Assembly and installation 36
PLANETARY REDUCTION
• Disassembly 40
• Assembly 48
STEERING CYLINDER
• Removal 56
• lnstallation 60
• Disassembly 66
• Assembly 70
DIFFERENTIAL UNIT
• Removal and disassembly 74
• Assembly, adjusting and installation 82
BEVEL PINION
• Removal 92
• Adjusting and installation 98
SPECIAL TOOLS 110
TROUBLESHOOTING 117
OPTIONALS 127
INDEX – INDICE – INHALTSVERZEICHNIS – INDICE – INDEX
lTA
INTRODUZIONE 5
MANUTENZIONE E LUBRIFICANTI
• Definizione viste 7
• Targa matricola 7
• Punti di manutenzione 7
• lntervalli di manutenzione 8
• Registrazione e controlli 8
• Tabelle di conversione9
• Coppie di serraggio 9
• Materiali per bloccaggio viti, tenuta e lubrificazione 10
NOTE RIGUARDANTI LA SICUREZZA 13
CONTROLLO USURA E SOSTITUZIONE DISCHI FRENO
• Smontaggio gruppi di frenatura 14
• Assemblaggio dei gruppi di frenatura 18
SCATOLA SNODO
• Rimozione e smontaggio 22
• Assemblaggio ed installazione 26
DOPPIO GIUNTO CARDANICO
• Rimozione e smontaggio 30
• Assemblaggio ed installazione 36
RIDUTTORE EPICICLOIDALE
• Smontaggio 40
• Assemblaggio 48
CILINDRO DI STERZATURA
• Rimozione 56
• lnstallazione 60
• Smontaggio 66
• Assemblaggio 70
GRUPPO DIFFERENZIALE
• Rimozione e smontaggio 74
• Assemblaggio, registrazione ed installazione 82
PIGNONE CONICO
• Rimozione 92
• Registrazione ed installazione 98
ATTREZZI SPECIALI 110
RICERCA GUASTI 117
OPZIONALI 127
VORAUSSETZUNG 5
WARTUNG UND SCHMIERSTOFFE
• Definition der Ansichten7
• Kennummernschild7
• Wartungsstellen 7
• Wartungsintervalle8
• Einstellungen und Kontrollen 8
• Umrechnungstabellen9
• Anziehdrehmomente9
• Material zur Blockierung von Schrauben und
fu” r Dichtungen und Schmiermittel 10
BEMERKUNGEN ZUR SICHERHEIT 13
VERSCHLEISS KONTROLLIEREN UND BREMSSCHEIBEN AUSWECHSELN
• Bremsaggregate abmontieren 14
• Bremsaggregate montieren 18
GELENKGEHA” USE
• Abmontieren 22
• Montieren 26
DOPPELGELENKWELLE
• Abmontieren 30
• Montieren 36
PLANETENGETRIEB
• Abmontieren 40
• Montieren 48
LENKZYLINDER
• Abmontieren 56
• lnstallieren 60
• Abmontieren 66
• Montieren 70
DIFFERENTIAL
• Abmontieren und zerlegen 74
• Montieren und installieren 82
KEGELRAD
• Abmontieren 92
• lnstallieren und einstellen 98
SONDERWERZZEUGE 110
FEHLERSUCHE 117
OPTIONS 127
INDEX – INDICE – INHALTSVERZEICHNIS – INDICE – INDEX
ESP
PROLOGO 5
MANTENIMIENTO Y LUBRICANTES
• Definicion vistas 7
• Matricula 7
• Puntos de manutencion 7
• lntervalos de manutencio n 8
• Ajuste y controles 8
• Tablas de conversion 9
• Pares de torsion 9
• Materiales para el bloqueo, estanqueidad y lubricacion 10
NORMAS CONCERNIENTES A LA SEGURIDAD 13
CONTROL DEL DESGASTE Y SUSTITUCION DE LOS DISCOS DEL FRENO
• Montaje de los grupos de frenado 14
• Desmontaje de los grupos de frenado 18
CARTER DE ROTULA COMPLETO
• Remocion 22
• Montaje 26
SEMIEJES
• Remocion 30
• lnstalacion 36
REDUCTOR EPICICLOIDAL
• Desmontaje 40
• Montaje 48
CILINDRO DE DIRECCIO N
• Remocion 56
• lnstalacion 60
• Desmontaje 66
• Montaje 70
GRUPO DIFERENCIAL
• Remocion y desmontaje 74
• Montaje e instalacion 82
PIN- ON CONICO
• Remocion 92
• lnstalacion y ajuste 98
HERRAMIENTAS ESPECIALES 110
BUSQUEDA DE AVERIAS 117
OPCIONALES 127
INTRODUCTION 5
F ENTRETIEN ET LUBRIFIANTS
• De’finition vues 7
• Plaque d’immatriculation 7
• Points d’entretien 7
• lntervalle de service 8
• Reglages et controles 8
• Tableaux de conversion 9
• Couples de serrage 9
• Mate’riaux pour le blocage vis, e’tanche’ite’ et lubrification 10
NOTES EN MATIERE DE SECURITE 13
CONTROLE D’USURE ET SUBSTITUTION DES DISQUES DE FREINAGE
• Desassemblage des groupes de freinage 14
• Assemblage des groupes de freinage 18
BOITIER ARTICULATION COMPLET
• Depose 22
• Assemblage 26
JOINT DE CARDAN DOUBLE
• Depose 30
• lnstallation 36
REDUCTEUR EPICYCLOIDAL
• Desassemblage 40
• Assemblage 48
CYLINDRE DE BRAQUAGE
• Depose 56
• lnstallation 60
• Demontage 66
• Assemblage 70
GROUPE DIFFERENTIEL
• Depose et demontage 74
• Assemblage et installation 82
PIGNON CONIQUE
• Depose 92
• lnstallation et reglage 98
OUTILS SPECIAL 110
RECHERCHE DES PANNES 117
OPTIONNELS 127

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