Class Folding cutterbar 5.40 M 4.50 M LEXION 580 – 510 Fitting and Operating Instructions Manual- PDF DOWNLOAD

Description

Class Folding cutterbar 5.40 M 4.50 M LEXION 580 – 510 Fitting and Operating Instructions Manual- PDF DOWNLOAD

DESCRIPTION:

Class Folding cutterbar 5.40 M 4.50 M LEXION 580 – 510 Fitting and Operating Instructions Manual- PDF DOWNLOAD

INTRODUCTION

• These instructions describe how to assemble and operate the folding cutterbar, and how to mount the necessary accessories on the machine.
• The accessory parts for the switching equipment and the additional driving lights are listed in Group 7.1. You should explain the function, operation and maintenance to the customer on the basis of these instructions.
• Please hand over these instructions to the customer subsequently. These instructions are only valid when used in conjunction with the combine harvester operating instructions.

TABLE OF CONTENTS:

Class Folding cutterbar 5.40 M 4.50 M LEXION 580 – 510 Fitting and Operating Instructions Manual- PDF DOWNLOAD

Introduction.................................................................................  5
	Introduction.............................................................................  7
Table of contents............................................................................  9
	Table of contents........................................................................ 11
General Information.......................................................................... 13
	Vehicle type approval.................................................................... 15
	Important information.................................................................... 17
	Identification plate / Serial number..................................................... 19
Safety rules................................................................................. 21
	Safety rules............................................................................. 23
		Safety locks......................................................................... 25
			Feed rake safety locks........................................................... 25
			Reel safety lock................................................................. 25
	Safety decals with pictorials............................................................ 27
Specifications............................................................................... 29
	Weights / Dimensions / Safety devices.................................................... 31
		Additional weights................................................................... 31
Prior to operation........................................................................... 33
	Carry out prior to initial operation..................................................... 35
	Driving lights / Cutterbar cylinder...................................................... 37
		Driving lights for road use.......................................................... 37
			Changing the driving lights (up to serial no. ...)............................... 37
			Changing the driving lights (from serial no. ...)................................ 37
			Safety lighting rail on the cutterbar............................................ 38
			Removing the transport fixtures.................................................. 38
			Third cutterbar cylinder......................................................... 38
			Adjusting the cutterbar floatation springs....................................... 38
Accessory equipment.......................................................................... 39
	Additional headlights.................................................................... 41
		Fitting the switches and the additional headlights................................... 42
			Installing the push buttons for switching........................................ 42
			Mounting the additional headlights on both sides................................. 42
		Adjusting the additional headlights.................................................. 46
Operation.................................................................................... 47
	Cutterbar skids.......................................................................... 49
		Adjusting the cutterbar skids........................................................ 49
	Cutting angle adjustment................................................................. 51
		Adjusting the cutting angle.......................................................... 51
			Mounting the spacer bar.......................................................... 51
			Mounting the coupling brackets................................................... 52
			Locking the coupling lug after fitting the cutterbar............................. 52
			Unlocking the coupling lug before removing the cutterbar......................... 53
	Mounting the shaft extension............................................................. 55
		Mounting the extension to the intermediate drive shaft (LEXION 530 - 510)............ 55
	Fitting the cutterbar.................................................................... 59
		Tilting the cutterbar from the transport position.................................... 59
		Installing and removing the cutterbar................................................ 60
			Installing the cutterbar when folded in (cutterbar in the transport position).... 60
			Locking the cutterbar at top and bottom on both sides............................ 61
			Connecting the universal coupling................................................ 62
	Changing the cutterbar from transport position to working position....................... 63
		Fitting the universal drive shafts LEXION MONTANA (from serial no. 71300231)......... 68
			Removing standard universal drive shafts......................................... 69
			Installing the universal drive shaft for LEXION MONTANA.......................... 69
	Changing the cutterbar from working position to transport position....................... 73
	Aligning the cutterbar / removing the cutterbar.......................................... 79
		Aligning the cutterbar (machines without Auto-Contour)............................... 79
		Removing the cutterbar............................................................... 80
	Adjustments on the cutterbar............................................................. 81
		Crop dividers........................................................................ 81
			Outer deflector.................................................................. 82
			Adjusting the dividers........................................................... 83
		Crop lifters......................................................................... 83
		Knife................................................................................ 84
			Removing the knife............................................................... 84
			Installing the knife............................................................. 84
			Adjusting the knife height....................................................... 85
			Aligning the knife clips......................................................... 85
			Spare knife...................................................................... 85
		Reel................................................................................. 86
			Adjusting the reel height........................................................ 86
			Fine height adjustment of the reel............................................... 86
			Reel drive....................................................................... 87
			Reel fore and aft adjustment..................................................... 87
		Feed auger........................................................................... 88
			Adjusting the clearance to the cutterbar bottom plate............................ 88
			Height adjustment of the feed auger.............................................. 89
			Adjusting the intake finger position............................................. 90
			Safety feature................................................................... 91
			Cutterbar skids.................................................................. 91
	Malfunction, possible cause and/or remedy................................................ 93
Maintenance.................................................................................. 95
	Maintenance schedules and lubricants charts.............................................. 97
		Maintenance schedule................................................................. 97
		Lubricants chart..................................................................... 98
	Transmissions............................................................................ 99
		Knife drive transmission............................................................. 99
	Spring-loaded cylinders / Drive chains / Inductive sensors...............................101
		Adjusting the spring-loaded cylinders for knife drives...............................101
		Tensioning the drive chains..........................................................101
			Tensioning the reel drive chain..................................................102
		Cleaning the guide rails of the locking cylinder.....................................102
	General..................................................................................103
		Aligning the double fingers..........................................................103
		Adjusting the reel limit switch......................................................103
		Adjusting the locking pawl at the centre reel guide..................................103
		Cleaning the spaces of the supporting arm bearings...................................104
		Cleaning the coupling lug areas......................................................105
	Suggestions for winter storage...........................................................107
Lubrication chart............................................................................109
	Lubricants and notes.....................................................................111
Index........................................................................................117
	Index....................................................................................119

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CLASS FOLDING CUTTERBAR 5.40 M 4.50 M LEXION 580 – 510 FITTING AND OPERATING INSTRUCTIONS MANUAL- PDF DOWNLOAD:

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