Crown Forklift ESR4000 Series Service Manual – PDF DOWNLOAD

Description

Crown Forklift ESR4000 Series Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift ESR4000 Series Service Manual – PDF DOWNLOAD

Language : English
Pages :310
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift ESR4000 Series Service Manual – PDF DOWNLOAD

Index
MA – SAFETY PAGE SER NO SEC ISSUE
Symbols Used In The Manual M/P-MA-0000-001
General Maintenance and Repair Safety Instructions M/P-MA-0000-001
– Maintenance and Repair M/P-MA-0000-002
– Before Parking the Truck M/P-MA-0000-002
– Before Working on the Truck M/P-MA-0000-002
– Before Starting the Truck M/P-MA-0000-002
Truck Warnings and Labels M/P-MA-0000-002
ITD – INTRODUCTION PAGE SER NO SEC ISSUE
General M/P-ITD-2140-001
– Operating Instructions M/P-ITD-2140-001
– Service Training M/P-ITD-2140-001
– Ordering Spare Parts M/P-ITD-2140-001
– Using the Manual M/P-ITD-2140-001
– Page Numbering in the Manual M/P-ITD-2140-002
Model Number M/P-ITD-2140-003
M1 – LUBRICATION AND ADJUSTMENT PAGE SER NO SEC ISSUE
Jacking up the Truck M-10-2140-001
Raising the Truck with a Crane M-10-2140-002
Towing the Truck M-10-2140-002
Component Access M-10-2140-003
– Removing the Floorboard M-10-2140-004 Rev1 08/00
– Seat Disassembly / Installation M-10-2140-004
– Plastic Panel Disassembly / Assembly M-10-2140-004
Maintenance M-11-2140-001
– Driver Participation M-11-2140-001
– Daily Maintenance Log M-11-2140-001
– Recommended Lubricants and Oils M-11-2140-002
– Lubrication Items and Intervals M-12-2140-001
– Inspection and Maintenance Schedule M-12-2140-002 Rev1 08/00
Torques M-19-0000-001
M2 – HYDRAULICS PAGE SER NO SEC ISSUE
Changing Hydraulic Oil M-20-0000-001
Hydraulic Pipes and Accessories M-21-2140-001
– Filter M-22-2140-002
– Tank M-23-2140-002
– System Bleeding M-23-2140-002
– Drift Test M-23-2140-002
Funtional Description M-23-2140-003
Hydraulic Symbols M-23-2140-013
Valve Block M-24-2140-001
– Safety Valve Setting (RV1 and RV2) M-24-2140-001
– Proportional Valve Setting (PVA and PVH) M-24-2140-001
M3 – DRIVE UNIT PAGE SER NO SEC ISSUE
Drive Unit M-31-2140-001
– Removal M-31-2140-001
– Draining the Oil M-31-2140-001
– Steering Chain Removal M-31-2140-002
– Drive Wheel Removal M-31-2140-002
– Tools M-31-2140-003
Rev1 08/00
Printed in Germany
M-IDX-2140-002
TABLE OF CONTENTS
– Measurement Tools M-31-2140-004
– Equipment M-31-2140-005
Gear Unit Maintenance M-31-2140-008
– Disassembly M-31-2140-510
– Pre-Assembly Test M-31-2140-013
– Assembly M-31-2140-013
– Final Assembly M-31-2140-019
– Gear Upper Section Assembly M-31-2140-021
– Live Ring Bearing Maintenance M-31-2140-021
– Gear Unit Assembly M-31-2140-022
M4 – ELECTRICS PAGE SER NO SEC ISSUE
Electrics – General M-40-0000-001
– Wire Colour Codes M-40-0000-001
– Abbreviations M-40-0000-002
– Electrical Symbols M-40-0000-004
Load Monitor (Display) M-43-2140-200
– Troubleshooting M-43-2140-203
Encoder ECR2 M-43-2140-300
ESR4000 Status Codes M-43-2140-400
– Power-up circuit diagram M-43-2140-401
– Status codes 200 to 294 M-43-2140-402
– Status codes 311 to 399 M-43-2140-427
– Status codes 813 to 838 M-42-2140-403 Rev1 08/00
Access 1-2-3 M-43-2140-600
– Access 1, Design and Function M-43-2140-600
– Battery Discharge Indicator M-43-2140-601
– Power “on” M-43-2140-601
– Operator Improper Sequence Error M-43-2140-601
– Service Due Key Display M-43-2140-601
– Navigation Keys M-43-2140-602
– Message Display M-43-2140-602
– Load Monitor M-43-2140-601
Operator Menu M-43-2140-603
Service Menu M-43-2140-605
Analyzer Menu M-43-2140-606
Calibration Menu M-43-2140-611
– Accessing the CALIBRATION Menu M-43-2140-613
– When to calibrate M-43-2140-613
– Calibration Procedures M-43-2140-613
– Calibration Complete M-43-2140-613
Features Menu M-43-2140-621
Menü HOUR METERS M-43-2140-629 Rev1 08/00
Log Events Menu M-43-2140-630
Performance Menu M-43-2140-631
Utilities Menu M-43-2140-644 Rev1 08/00
Emergency Disconnect Contactor M-44-2140-001
Battery Maintenance M-46-2140-001
Charging the Battery M-46-2140-001
Replacing the Battery M-46-2140-001
Traction / Pump Motor Maintenance M-435-2140-001
– Access M-435-2140-001
– Maintenance M-435-2140-001
M5 – BRAKE PAGE SER NO SEC ISSUE
Brake System M-50-2140-001
– Bleeding the Brake System M-50-2140-001
– Motor Brake M-50-2140-002
Rev1 08/00
Printed in Germany
M-IDX-2140-003
TABLE OF CONTENTS
– Operating Brake Adjustment M-50-2140-002
Parking Brake M-50-2140-003
– Parking Brake Adjustment M-50-2140-003
– Brake System Bleeding M-50-2140-004
– Motor Brake Disassembly M-50-2140-004
Load Wheel Brake System M-50-2140-006
– Load Wheel Brake Adjustment M-50-2140-006
– Brake System Bleeding M-50-2140-007
M6 – STEERING PAGE SER NO SEC ISSUE
– Steering M-60-2140-001
– Steering Unit Disassembly M-60-2140-002
– Hydraulic Motor Disassembly M-60-2140-003
– Steering Chain Adjustment M-60-2140-004
– POT6 (Steer Angle Display) Replacement M-60-2140-005
– Assembly and Adjustment M-60-2140-005
M7 – MAST PAGE SER NO SEC ISSUE
Mast M-70-2140-001
– Torque Requirements M-70-2140-001
– Fork Adjustments M-70-2140-001
– Mast Testing (Assembled) M-70-2140-001
– Flaking M-70-2140-001
– Shock Absorbers M-70-2140-001
– Mast Dampening Screws, Adjustment M-70-2140-001
– Mast Disassembly M-70-2140-003
– Mast Assembly M-70-2140-003
– Mast Rollers M-70-2140-004
– Mast Roller Adjustment M-70-2140-004
– Mast Play Control M-70-2140-004
– Fork Carriage M-70-2140-006
– Disassembly M-70-2140-006
– Assembly M-70-2140-006
– Fork Carriage Roller Adjustment M-70-2140-007
Lift Chains M-75-2140-001
– General M-75-0000-001
– Inspection M-75-0000-001
– Cleaning M-75-0000-001
– Wear M-75-0000-001
– Freedom of Movement M-75-0000-002
– Chain Tension M-75-0000-002
– Chain Anchor and Pulleys M-75-0000-002
– Worn or Missing Plates M-75-0000-002
– Protruding or Turned Chain Pins M-75-0000-002
– Corrosion M-75-0000-003
– Chain Lateral Wear M-75-0000-003
– Uneven Chain Tension M-75-0000-003
– Misalignment of Lift Components M-75-0000-003
– Lift Chain Lubrication M-76-0000-001
Fork Tine Test M-76-0000-002
– General M-76-0000-002
– Fork Identification M-76-0000-002
– Repairs M-76-0000-002
– Crack Inspection M-76-0000-002
– Fork Identification M-76-0000-002
– Fork Blade Warping M-76-0000-003
– Verticality Test M-76-0000-003
– Measuring the Fork Tip Width M-76-0000-004
– Fork Tine Height Difference M-76-0000-004
Printed in Germany
M-IDX-2140-004
TABLE OF CONTENTS
– Fork Stop M-76-0000-004
– Wear M-76-0000-005
M8 – CYLINDERS PAGE SER NO SEC ISSUE
General M-80-0000-001
– Plunger Cylinders M-80-0000-001
– Piston Cylinder M-80-0000-002
– Maintenance M-80-0000-003
– Inspection M-80-0000-003
Installing the Piston Seals M-80-2340-001
Cylinder Disassembly M-80-2340-002
– Free-Lift Cylinder Disassembly and Assembly M-80-2340-002
– Lift Cylinder Disassembly and Assembly M-86-2340-002
– Reach Cylinder Disassembly and Assembly M-86-2340-002
– Sideshifter Cylinder Disassembly and Assembly M-86-2340-003
– Tilt Cylinder Disassembly and Assembly M-86-2340-003
– Parking Brake Cylinder Disassembly and Assembly M-86-2340-002
DIA – WIRING DIAGRAMS PAGE SER NO SEC ISSUE
Standard Layout M/P-DIA-2140-001
– Control Circuit M/P-DIA-2140-001 – Rev2 09/00
– Acces1 M/P-DIA-2140-002 – Rev2 09/00
– Access2 M/P-DIA-2140-003
– Access3 M/P-DIA-2140-004
– Switches and Controls M/P-DIA-2140-005
– Mast, Hydraulic Components M/P-DIA-2140-008 – Rev2 09/00
– Fuses, Fans and Contactors M/P-DIA-2140-008
– Node points M/P-DIA-2140-011 – Rev2 09/00
– Power cable M/P-DIA-2140-013
HYD – HYDRAULIC DIAGRAM PAGE SER NO SEC ISSUE
Hydraulic Diagram M/P-HYD-2140-001 Rev1 09/00
Rev2

IMAGES PREVIEW OF THE MANUAL:

S.M 5/24