Crown Forklift RR/RD 5700 Series AC Traction Service & Parts Manual

Description

 Crown Forklift RR/RD 5700 Series AC Traction Service & Parts Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift RR/RD 5700 Series AC Traction Service & Parts Manual – PDF DOWNLOAD

Language : English
Pages :813
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift RR/RD 5700 Series AC Traction Service & Parts Manual – PDF DOWNLOAD

RR/RD 5700 Series AC Traction 1
HOW TO ORDER SERVICE PARTS 2
Safety Page 6
General Maintenance Instructions 3 6
Cleaning of Material Handling Equipment 5 6
Control of Hazardous Energy 7 6
Introduction Page 6
Introduction 21 6
Lubrication & Adjustment Page 7
Lubrication and Adjustment 27 7
Planned Maintenance 33 7
Componentry 53 7
Audible Indicators 54 7
Contactors 54 7
Encoders 56 7
Fans 58 7
Fuses 60 7
Lights 66 7
Miscellaneous 68 8
Potentiometers 80 8
Relays 82 8
Solenoids 84 8
Switches 88 9
Metric Torque Values 99 9
Torque Values 103 9
Hydraulic Page 9
Hydraulic System 107 9
Hydraulic Circuits 117 9
Hydraulic Schematic Symbols 133 9
Lift Pump 137 10
Manifold Block 145 10
Hydraulic Troubleshooting 153 10
Drive Unit Page 10
Disassembly and Assembly 159 10
Electrical Page 10
Electrical System 175 10
Height Sensor 187 10
ACCESS 1 2 3 Menus 189 11
Capacity Data Monitor 269 11
Camera Setup 273 12
AC Traction Drive 277 12
Contactor 279 12
Multi-Task Control 281 12
Battery 285 12
Motors 291 12
Brake Page 13
Brake System 297 13
Steering Page 13
Hydraulic Steering System 309 13
Electronic Power Steering System 315 13
Hydraulic Steer Motor 321 13
Lifting Mechanism Page 14
Mast 327 14
Lift Chains 337 14
Fork Inspection 343 14
Cylinders Page 14
Lift Cylinders 351 14
Tilt Cylinder 363 15
Platform Page 15
Reach Assembly 369 15
Reach Assembly 377 15
Glossary Page 15
Glossary 387 15
Wiring Diagrams Page 16
Introduction to Diagram Usage 395 16
Hydraulic Schematic Page 16
Power Unit Parts Page 16
Power Unit 440 16
Floorboard 446 16
Undercarriage Articulation 450 16
Mast Guard 452 16
Mast Guard 458 16
Battery Retainers and Spacers 462 16
Battery Retainers and Spacers 464 16
Battery Retainers and Spacers – EE 468 16
Battery Retainers and Spacers 470 16
Overhead Guard 474 16
Overhead Guard 476 16
Hydraulic Parts Page 17
AC Hydraulic Reservoir 480 17
DC Hydraulic Reservoir 484 17
Manifold Block Hydraulics 490 17
Steering Control 492 17
Reach Hydraulics 494 17
Reach Hydraulics with Tilt & Sideshift 496 17
Mast Hydraulics – TT 500 17
Drive In Rack Mast Hydraulics – TT 504 17
DC Lift Pump 508 17
36 V 10 cc Lift Pump 510 17
25 cc AC Lift Pump 512 17
AC Lift Pump Motor 514 17
DC Lift Pump Motor 518 17
AC Lift Pump Motor – EE 520 17
Manifold Block 524 17
Reach Assembly Manifolds 528 17
Drive Unit Parts Page 17
Drive Unit 532 17
Drive Unit Lubrication System 538 17
Traction Motor – M1 540 17
Traction Tire 542 17
Electrical Parts Page 17
Electrical Components AC 548 17
Electrical Components DC 554 17
Contactors & Fuses 560 17
Contactors & Fuses EE 564 17
Distribution Panel 568 17
Contactor 570 17
Contactor 572 17
Contactor – EE 574 17
Multi-Task Control Handle 576 17
ACCESS 1 – Enhanced/CDM Display 584 17
Height Sensor 588 17
Control Cable – TT Mast 590 17
Connectors 594 17
Strobe Light 598 17
Freezer Corrosion 600 17
Overhead Guard Accessories 602 17
Brake Parts Page 17
Caster 608 17
Brake 610 17
Steering Parts Page 18
Hydraulic Steering System 614 18
Electronic Power Steering System 620 18
Steering Feedback Sensor 626 18
Steer Motor 628 18
Electronic Power Steering Motor 630 18
Steer Control Unit 632 18
Lifting Mechanism Parts Page 18
Lifting Mechanism Removable Outrigger Ends 636 18
Mast – TT 144 mm (569 in) Channel 640 18
Mast – TT 184 mm (725 in) Channel 656 18
TT – Drive In Rack Mast 676 18
Load Wheel 692 18
Yoke 700 18
Load Backrest 702 18
Fork 704 18
Cylinder Parts Page 18
TT Lift Cylinder 710 18
TT Carriage Cylinder 714 18
Reach Cylinder 716 18
Tilt Cylinder 718 18
Sideshift Cylinder 720 18
Platform Parts Page 18
Reach With Tilt 724 18
Reach with Tilt & Sideshift 728 18
Reach With Tilt 734 18
Reach With Tilt & Sideshift 740 18
Labels and Decals Page 18
InfoLink Accessories 750 18
Work Assist Tube 752 18
Work Assist Tube Accessories 754 18
Camera 758 18
Labels & Decals 762 18
Labels & Decals SAA 772 18
Labels & Decals China 782 18
Safety 20
General Maintenance Instructions 22
Cleaning of Material Handling Equipment 24
Control of Hazardous Energy 26
Introduction 38
Introduction 40
Lubrication & Adjustment 44
Lubrication and Adjustment 46
Planned Maintenance 52
Componentry 72
Audible Indicators 73
Contactors 73
Encoders 75
Fans 77
Fuses 79
Lights 85
Miscellaneous 87
Potentiometers 99
Relays101
Solenoids103
Switches107
Metric Torque Values118
Torque Values122
Hydraulic124
Hydraulic System126
Hydraulic Circuits136
Hydraulic Schematic Symbols152
Lift Pump156
Manifold Block164
Hydraulic Troubleshooting172
Drive Unit176
Disassembly and Assembly178
Electrical192
Electrical System194
Height Sensor206
ACCESS 1 2 3 Menus208
Capacity Data Monitor288
Camera Setup292
AC Traction Drive296
Contactor298
Multi-Task Control300
Battery304
Motors310
Brake314
Brake System316
Steering326
Hydraulic Steering System328
Electronic Power Steering System334
Hydraulic Steer Motor340
Lifting Mechanism344
Mast346
Lift Chains356
Fork Inspection362
Cylinders368
Lift Cylinders370
Tilt Cylinder382
Platform386
Reach Assembly388
Reach Assembly396
Glossary404
Glossary406
Wiring Diagrams412
Introduction to Diagram Usage414
Index416
Electrical Schematic – All Trucks417
Electrical Schematic – AC Traction & Hydraulics418
Electrical Schematic – DC Hydraulics419
Distribution Panel420
Multi-Task Control Handle421
ACCESS 3 – TCM & Motors422
ACCESS 2 – HCM423
Fuse Panel424
ACCESS 1 – DM & Key Switch425
42 inch Freezer/Corrosion Package426
48 inch Freezer/Corrosion Package427
ACCESS 4 – VCM428
Mast Cable & Options429
Brakes & Floorboard430
Power Unit Hydraulics431
Electronic Power Steering Control432
42 inch Power Cables – AC Hydraulics433
42 inch Power Cables – DC Hydraulics434
42 inch Power Cables – AC Hydraulics European435
48 inch Power Cables – AC Hydraulics436
48 inch Power Cables – DC Hydraulics437
48 inch Power Cables – AC Hydraulics European438
Thermo Assist439
InfoLink441
Mast Camera442
Wire Harnesses443
Hydraulic Schematic446
Hydraulic Schematic448
Power Unit Parts458
Power Unit459
Floorboard465
Undercarriage Articulation469
Mast Guard471
Mast Guard477
Battery Retainers and Spacers481
Battery Retainers and Spacers483
Battery Retainers and Spacers – EE487
Battery Retainers and Spacers489
Overhead Guard493
Overhead Guard495
Hydraulic Parts498
AC Hydraulic Reservoir499
DC Hydraulic Reservoir503
Manifold Block Hydraulics509
Steering Control511
Reach Hydraulics513
Reach Hydraulics with Tilt & Sideshift515
Mast Hydraulics – TT519
Drive In Rack Mast Hydraulics – TT523
DC Lift Pump527
36 V 10 cc Lift Pump529
25 cc AC Lift Pump531
AC Lift Pump Motor533
DC Lift Pump Motor537
AC Lift Pump Motor – EE539
Manifold Block543
Reach Assembly Manifolds547
Drive Unit Parts550
Drive Unit551
Drive Unit Lubrication System557
Traction Motor – M1559
Traction Tire561
Electrical Parts566
Electrical Components AC567
Electrical Components DC573
Contactors & Fuses579
Contactors & Fuses EE583
Distribution Panel587
Contactor589
Contactor591
Contactor – EE593
Multi-Task Control Handle595
ACCESS 1 – Enhanced/CDM Display603
Height Sensor607
Control Cable – TT Mast609
Connectors613
Strobe Light617
Freezer Corrosion619
Overhead Guard Accessories621
Brake Parts626
Caster627
Brake629
Steering Parts632
Hydraulic Steering System633
Electronic Power Steering System639
Steering Feedback Sensor645
Steer Motor647
Electronic Power Steering Motor649
Steer Control Unit651
Lifting Mechanism Parts654
Lifting Mechanism Removable Outrigger Ends655
Mast – TT 144 mm (569 in) Channel659
Mast – TT 184 mm (725 in) Channel675
TT – Drive In Rack Mast695
Load Wheel711
Yoke719
Load Backrest721
Fork723
Cylinder Parts728
TT Lift Cylinder729
TT Carriage Cylinder733
Reach Cylinder735
Tilt Cylinder737
Sideshift Cylinder739
Platform Parts742
Reach With Tilt743
Reach with Tilt & Sideshift747
Reach With Tilt753
Reach With Tilt & Sideshift759
Labels and Decals768
InfoLink Accessories769
Work Assist Tube771
Work Assist Tube Accessories773
Camera777
Labels & Decals781
Labels & Decals SAA791
Labels & Decals China801

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