Crown Forklift RR5200S DC Service & Parts Manual – PDF DOWNLOAD

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Crown Forklift RR5200S DC Service & Parts Manual – PDF DOWNLOAD

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Crown Forklift RR5200S DC Service & Parts Manual – PDF DOWNLOAD

Language : English
Pages :831
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift RR5200S DC Service & Parts Manual – PDF DOWNLOAD

02 – 5/97 General Maintenance MA–04.0–001
Introduction ITD–1452–001
Cleaning of Material Handling Equipment MA–1140–050
Control of Hazardous Energy MA–1452–100
SECTION M1 LUBRICATION AND ADJUSTMENTS
10 – 12/00 Lubrication and Adjustment M1.0–04.0–001
Lubricant & Fluid Chart M1.0–04.0–002
Identification Chart M1.0–04.0–003
Lubrication and Adjustment M1.0–1452–500
Componentry M1.0–1452–550
02 – 4/88 Torque Values M1.9–14.0–001
SECTION M2 HYDRAULIC MAINTENANCE
Hydraulic System M2.0–1452–001
Filter M2.0–1452–002
Reservoir M2.0–1452–002
Drift Test M2.0–1452–002
Hydraulic Circuits M2.0–1452–020
02 – 5/98 Hydraulic Schematic Symbols M2.1–00.0–001
Hydraulic Pump M2.1–1452–001
Manifold M2.4–1452–001
Hydraulic Troubleshooting Chart M2.9–1452–001
SECTION M3 DRIVE UNIT MAINTENANCE
Drive Unit M3.0–1452–001
Drive Tire Replacement M3.0–1452–001
Drive Unit Lubrication System M3.0–1452–001
• Oil Pump Disassembly M3.0–1452–003
• Oil Pump Assembly M3.0–1452–003
Undercarriage Inspections and Adjustments M3.0–1452–004
Drive Unit Removal M3.0–1452–007
SECTION M4 ELECTRICAL MAINTENANCE
Access 1 2 3® (Version 12 Software) M4.3–1452–001
Capacity Data Monitor M4.3–1452–200
Height Sensor M4.3–1452–300
Status Codes (Version 12 Software) M4.3–1452–400
01 – 10/93 Contactor P2 M4.4–04.2–001
01 – 2/98 Contactor ED M4.4–7330–001
Multi Task Control M4.5–1452–500
Battery M4.6–1452–500
Motor Chart M4.7–1452–001
SECTION M5 BRAKE MAINTENANCE
Brakes M5.0–1452–001
Adjustment M5.0–1452–002
Assembly M5.0–1452–004
Caster Brake M5.0–1452–006
Troubleshooting M5.0–1452–007

Printed in U.S.A.
Serial No. of Units Used For
From:
To:
Standard Special Date
Revision Title Page Number
RR RD No. – Date March 28, 2001
RR/RD 5200S SERIES INDE
ID–1452–501 ID–1452–501
Crown 2001 PF13158-2
SECTION M6 STEERING MAINTENANCE
Steering Motor M6.2–1452–001
Steering Unit M6.3–1452–001
Relief Valve M6.3–1452–001
Disassembly M6.3–1452–001
Assembly M6.3–1452–004
SECTION M7 MAST MAINTENANCE
Mast M7.0–1452–001
05 – 1/00 Lift Chain M7.5–18.0–001
Inspection M7.5–18.0–001
Lubrication M7.5–18.0–003
Replacement M7.5–18.0–004
Leaf Chain Disconnect M7.5–18.0–005
01 – 1/00 Fork Inspection M7.8–04.2–001
SECTION M8 CYLINDER MAINTENANCE
Cylinder Lift M8.0–1452–001
Removal M8.0–1452–001
Disassembly M8.0–1452–005
Seal Removal M8.0–1452–006
Seal Installation M8.0–1452–007
Assembly M8.0–1452–008
Bleeding M8.0–1452–009
Cylinder Tilt M8.6–1452–001
Disassembly M8.6–1452–001
Rod Disassembly M8.6–1452–002
Seal Replacement M8.6–1452–002
Assembly M8.6–1452–002
SECTION M9 REACH ASSEMBLY MAINTENANCE
Reach Mechanism M9.0–1452–001
Cylinder Adjustment M9.0–1452–001
Disassembly M9.0–1452–002
Bushing Replacement M9.0–1452–003
Center Pivot Repair/Adjustment M9.0–1452–004
Reassembly M9.0–1452–004
Cylinder Flushing and Bleeding Procedures M9.0–1452–004
Reach Assembly M9.0–1652–001
Cylinder Adjustment M9.0–1652–001
Disassembly M9.0–1652–002
Bushing Replacement M9.0–1652–004
Center Pivot Repair/Adjustment M9.0–1652–004
Reassembly M9.0–1652–005

Printed in U.S.A.
Serial No. of Units Used For
From:
To:
Standard Special Date
Revision Title Page Number
RR RD No. – Date March 28, 2001
RR/RD 5200S SERIES INDE
ID–1452–502 ID–1452–502
Crown 2001 PF13158-3
SECTION M10 GLOSSARY
Glossary M10–1452–500
WIRING DIAGRAMS
Wiring Diagram Introduction DIA–ITD–001
Wiring Diagram Inde DIA–1452–001
HYDRAULIC SCHEMATICS
Hydraulic Schematic HYD–1452–100
SECTION 1 POWER UNIT PARTS
Floorboard 01.0–1452–050
Upper Foot Rest Area 01.0–1452–075
Power Unit 01.0–1452–500
Undercarriage Articulation 01.0–1452–600
Mast Guard 2260 mm / 89 in. Collapsed Height 01.2–1452–001
Mast Guard 2415 & 2720 mm / 95 & 107 in. Collapsed Height 01.2–1452–025
Mast Guard 3025 thru 4370 mm/119 thru 172 in. Coll. Hght. 01.2–1452–050
Battery, Retainers, Spacers 01.2–1452–150
Overhead Guard 01.2–1452–200
Seat 01.5–1452–001
SECTION 2 HYDRAULIC PARTS
Hydraulic
Hydraulic Reservoir 02.0–1452–025
Hydraulic – Manifold 02.0–1452–075
Steering Control 02.0–1452–100
Mast Hydraulics 02.0–1452–400
Reach Hydraulics – Tilt 02.0–1452–600
Reach Hydraulics – Tilt & Side Shift 02.0–1452–800
Pump – Lift 10cc Displacement 02.1–1452–500
Pump – Lift 14cc Displacement 02.1–1452–525
Pump – Lift 10cc Displacement Load Sensing 02.1–1452–600
Pump – Lift 14cc Displacement Load Sensing 02.1–1452–625
Motor – Lift 170 mm / 6.6 in. Diameter with Sensors 02.2–1452–001
Motor – Lift 170 mm / 6.6 in. Diameter 02.2–1452–050
Motor – Lift 190 mm / 7.5 in. Diameter with Sensors 02.2–1452–150
Manifold 02.4–1452–001
Manifolds Reach 02.4–1452–050
Standard Special Date
Revision Title Page Number
RR RD No. – Date March 28, 2001
RR/RD 5200S SERIES INDE
ID–1452–503 ID–1452–503
Crown 2001 PF13158-4
SECTION 3 DRIVE UNIT PARTS
Drive Unit 03.0–1452–001
Drive Unit Lubrication System 03.0–1452–200
Motor – Traction 03.1–1452–050
Tire 03.2–1452–001
SECTION 4 ELECTRICAL PARTS
Components 04.0–1452–500
Contactor & Fuses 04.1–1452–200
Distribution Panel 04.3–1452–001
09 – 3/01 Contactor P2 04.4–6535–050
02 – 3/01 Contactor ED 04.4–7330–050
Multi-Task Control 04.6–1452–100
Display 04.8–1452–001
Height Sensor 04.8–1452–100
Connectors 04.8–1452–170
Control Cable 04.8–1452–200
Fork Tilt Switch 04.8–1452–500
07 – 3/01 Strobe Light 04.9–10.0–550
Overhead Guard Accessories 04.9–1452–050
Freezer/Corrosion 04.9–1452–500
SECTION 5 BRAKE PARTS
Caster and Brake Assembly 05.3–1452–001
Brake – Traction Motor 05.3–1452–100
SECTION 6 STEERING PARTS
Steering System 06.0–1452–700
Steer Motor 06.2–1452–001
Steer Unit 06.3–1452–001
SECTION 7 MAST PARTS
Mast TT – 185 mm / 7.25 in. Channel 07.2–1452–100
Removable Outrigger Ends 07.2–1452–500
Load Wheel 07.4–1452–001
Yoke 07.5–1452–250
Load Backrest 07.8–1452–001
06 – 3/01 Forks 07.9–08.0–003
SECTION 8 CYLINDER PARTS
Cylinder – Lift – TT 08.3–1452–001
Cylinder – Carriage – TT 08.3–1452–050
Cylinder – Reach 08.5–1452–001
Cylinder – Tilt 08.6–1452–001
Cylinder – Side Shift 08.7–1452–050
Standard Special Date
Revision Title Page Number
RR RD No. – Date March 28, 2001
RR/RD 5200S SERIES INDE
ID–1452–504 ID–1452–504
Crown 2001 PF13158-5
SECTION 9 REACH MECHANISM PARTS
Reach – Tilt 09.0–1452–001
Reach – Tilt w/Sideshift 09.0–1452–100
Reach – Tilt 09.0–1652–001
Reach – Tilt & Sideshift 09.0–1652–100
SECTION 10 ACCESSORIES
Labels & Decals 10.9–1452–500
SECTION 11 MISCELLANEOUS SERVICE INFORMATION
Technical Service Bulletins – contains all service bulletins pertaining 11.0–1452–100
to this series.
Kits, Instructions – contains part numbers of various service kits 11.0–1452–200
pertaining to this series, with instructions referenced.

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