Crown Forklift SC3000 Series Service Manual – PDF DOWNLOAD

Description

Crown Forklift SC3000 Series Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift SC3000 Series Service Manual – PDF DOWNLOAD

Language : English
Pages :178
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift SC3000 Series Service Manual – PDF DOWNLOAD

Table of content IDX-2230-001
MA – SAFETY
Safety Symbols used in the Manual MA-2230-001
General Maintenance and Repair Safety Notes MA-2230-001
Maintenance and Repair MA-2230-001
Before Leaving the Truck MA-2230-002
Before Carrying out Work on the Truck MA-2230-002
Before Operating the Truck MA-2230-002
Warnings and Labels on the Truck MA-2230-002
ITD – INTRODUCTION
Introduction ITD-2230-001
General ITD-2230-001
Using the Manual ITD-2230-001
Page Numbers ITD-2230-003
Operating instruction ITD-2230-003
Service training ITD-2230-003
Replacement parts orders ITD-2230-003
Truck Data Numbering Sheet ITD-2230-004
Battery Options ITD-2230-005
M1 – LUBRICATION AND ADJUSTMENT
Lubrication and Adjustment M10-2230-001
Access to Components M10-2230-001
Jacking up the Truck M10-2230-004
Recommended Lubricants and Oils M11-1710-001
Lubricants M11-1710-001
Cold Store Trucks M11-1710-001
Driver Participation M11-1710-001
Daily Maintenance Log M11-1710-001
Inspection and Maintenance Schedule M12-2230-001
Torques M19-2230-001
M2 – HYDRAULICS
Hydraulic Symbols M20-0000-001
Hydraulic System M21-2230-001
General M21-2230-001
Operational Description M21-2230-003
Idle Mode M21-2230-003
Priority Valve M21-2230-003
Steering M21-2230-003
Lifting M21-2230-003
Tilting M21-2230-003
Control Valve M24-2230-001
Main Relief Valve Setting M24-2230-001
Maintenance and Repairs M24-2230-001
Pump Motor M26-2230-001
Hydraulic Pump M26-2230-001
Commissioning M26-2230-001
Bleeding M26-2230-001
Oil Change M26-2230-001
M3 – DRIVE UNIT
Truck Drive System M30-2230-001
Gear Unit M30-2230-001
Removal M30-2230-001
Printed in Germany
01/99
TABLE OF CONTENT
IDX-2230-002
Drive Motor M30-2230-001
Removal M30-2230-001
Design M31-2230-001
Spur wheel bevel gear assembly M31-2230-001
Pre-assembly of the housing with flange shaft M31-2230-001
Bevel gear spur wheel pinion shaft pre-assembly M31-2230-001
Spur wheel flange shaft assembly M31-2230-001
Bevel gear assembly M31-2230-002
Bevel pinion assembly M31-2230-002
Flank tooth bearing M31-2230-003
Correcting the flank tooth bearing M31-2230-003
Reducing the installation path of the conical pinion M31-2230-003
Increasing the installation path of the conical pinion M31-2230-003
Maintenance M31-2230-004
Adding oil M31-2230-004
Types of oil M31-2230-004
Oil level M31-2230-004
Oil change M31-2230-004
M4 – ELECTRICS
Electrical System M40-2230-001
Wire Colour Codes M40-2230-001
Abbreviations M40-2230-002
Electrical Symbols M40-2230-004
Electrical Components M42-2230-001
Switch Functions M42-2230-001
Brake Switch (BRS) M42-2230-001
Encoder (ENC), Encoder Module (EM) M42-2230-001
Accelerator Pedal Switch (ACS, POT1) M42-2230-001
Direction Indicator Switch (DIS) M42-2230-001
Handbrake Switch (HBS) M42-2230-001
Raise Potentiometer (POT2) M42-2230-001
Steering Axle Potentiometer (POT3) M42-2230-001
Tilt (TLT), Sideshift (SSS), Auxiliary Switch (AXS) M42-2230-001
Emergency Disconnect M42-2230-001
Key Switch (KYS) M42-2230-001
Fuses (FU) M42-2230-001
Seat Switch (SES) M42-2230-002
Horn Switch (HNS) M42-2230-002
Electrical Components – Overview M42-2230-002
Zapimos B1S 48/700 Controller M43-2230-001
General M43-2230-001
Main Features M43-2230-001
Protective Devices M43-2230-001
Polarity Protection M43-2230-001
Wiring Errors M43-2230-001
Overheating M43-2230-001
Protection M43-2230-001
Key Terms M43-2230-001
Shunt or Shunt Resistor (+SH/-SH) M43-2230-001
Volt Motor Negative (VMN) M43-2230-001
Functional Description M43-2230-002
Acceleration / Delay Rate M43-2230-002
Travel Switch M43-2230-002
Travel Switch Signal Response M43-2230-002
Fault Log M43-2230-002
Fault Identification M43-2230-002
Sparkless Contactors M43-2230-002
Printed in Germany
01/99
TABLE OF CONTENT
IDX-2230-003
Inversion Braking M43-2230-002
Creep Mode M43-2230-002
Slow Travel M43-2230-002
Steering Controller M43-2230-002
45° Steering Angle M43-2230-003
MOSFET M43-2230-003
Pedal Braking (Inversion Braking with Battery Supply Regeneration) M43-2230-003
Pulse Width Modulation (PWM) M43-2230-003
Ramp Start M43-2230-003
Key Switch M43-2230-003
Self Test M43-2230-003
Inverse Travel Alarm M43-2230-003
Seat Switch M43-2230-003
Current Limit M43-2230-003
Overvoltage M43-2230-003
Overheating M43-2230-003
Low Voltage Reduction M43-2230-003
ZAPIMOS B1S 48/700 Traction Controller Connections M43-2230-004
Programmer Connection “B” M43-2230-005
Status LED “A” M43-2230-005
Status LED Diagnosis M43-2230-005
Control Line Connections M43-2230-006
Traction Controller M43-2230-006
ZAPIMOS B1S 48/700 Pin Layout M43-2230-007
Maintenance M43-2230-008
Cleaning the Traction Controller M43-2230-008
Removing / Installing the Traction Controller M43-2230-008
To remove M43-2230-008
Installing the Traction Controller M43-2230-009
Zapimos HP 350A Pump Controller M43-2230-200
General M43-2230-200
Protective Devices M43-2230-200
Polarity Protection M43-2230-200
Wiring Errors M43-2230-200
Overheating M43-2230-200
Protection M43-2230-200
Key Terms M43-2230-200
Shunt or Shunt Resistor (+SH/-SH) M43-2230-200
Volt Motor Negative (VMN) M43-2230-200
Functional Description M43-2230-201
Acceleration / Delay Rate M43-2230-201
Current Limit M43-2230-201
Fault Identification M43-2230-201
Fault Log M43-2230-201
Hydraulic Function Switch M43-2230-201
Key Switch M43-2230-201
Lift Cut-Out M43-2230-201
Lift Potentiometer M43-2230-201
Lift Potentiometer Response M43-2230-201
Low Voltage Reduction M43-2230-201
MOSFET M43-2230-201
Overheating M43-2230-201
Overvoltage M43-2230-201
Pulse Width Modulation (PWM) M43-2230-201
Seat Switch M43-2230-202
Self Test M43-2230-202
Steer Support M43-2230-202
Printed in Germany
01/99
TABLE OF CONTENT
IDX-2230-004
ZAPIMOS HP 350 A Pump Controller Connections M43-2230-202
Programmer Connection “B” M43-2230-203
Status LED “A” M43-2230-203
Status LED Diagnosis M43-2230-203
ZAPIMOS HP 350 A Pin Layout M43-2230-204
Maintenance M43-2230-204
Cleaning the Pump Controller M43-2230-204
Removing / Installing the Pump Controller M43-2230-205
To remove M43-2230-205
Installing the Pump Controller M43-2230-205
Programmer M44-2230-001
General M44-2230-001
Connecting the Programmer M44-2230-003
Operating Menu M44-2230-003
General M44-2230-003
Traction Controller Operating Menu M45-2230-001
Programmer Start Routine M45-2230-002
Traction Controller Menu Functions M45-2230-003
PROGRAM Menu M45-2230-004
TESTER Menu M45-2230-005
ALARMS Menu M45-2230-006
PROGRAM PEDAL Menu M45-2230-007
CONFIG Menu M45-2230-008
Pump Controller Operating Menu M45-2230-009
Menu Functions Pump Controller M45-2230-010
PROGRAM Menu M45-2230-011
TESTER Menu M45-2230-012
ALARMS Menu M45-2230-013
PROGRAM VACC Menu M45-2230-014
CONFIG Menu M45-2230-015
Traction Controller Safety Test M420-2230-001
Pulse Monitor Trip Test (PMT) M420-2230-001
Equipment M420-2230-001
Test M420-2230-001
PMT Safety Test Wiring M420-2230-002
Battery M425-2230-001
General M425-2230-001
Operation M425-2230-001
Reading the Electrolyte Level M425-2230-001
Replacing the Battery M425-2230-001
Removing the Battery M425-2230-001
Charging the Battery M425-2230-001
Battery Discharge Indicator (BDI) M430-2230-001
General M430-2230-001
Adjusting the Battery Discharge Indicator M430-2230-001
Traction / Pump Motor Maintenance M435-2230-001
Access M435-2230-001
M5 – BRAKE
Brake System M50-2230-001
General M50-2230-001
Operation M50-2230-001
Replacing the Brake Disks and Linings M50-2230-002
Preparation M50-2230-002
Brake Disk and Lining Dimensions M50-2230-003
Removing the Brake Disks and the Friction Plates (Fig M0362) M50-2230-004
Installation M50-2230-004
Removing the Handbrake Cable (FigM0366) M50-2230-006
Installation M50-2230-006
Printed in Germany
01/99
TABLE OF CONTENT
IDX-2230-005
Adjusting the Operating Brake and Handbrake M50-2230-006
Preparation M50-2230-006
Adjusting the Operating Brake Air Gap M50-2230-006
Operating Brake Test M50-2230-007
Handbrake Adjustment M50-2230-007
M6 – STEERING
Steering M60-2230-001
Hydraulic System M60-2230-001
Components M60-2230-001
Removing the Steering Motor M60-2230-002
Steering System Hydraulic Diagram M60-2230-002
Steering Axle M61-2230-001
Design M61-2230-001
Steering Drive Assembly M61-2230-001
Wheel hub pre-assembly M61-2230-001
Steering knuckle pre-assembly M61-2230-001
Steering knuckle and wheel hub assembly M61-2230-001
Spur pinion wheel shaft pre-assembly M61-2230-002
Housing Pre-Assembly M61-2230-002
Setting the Bearing Play M61-2230-003
Cylinder Pre-Assembly M61-2230-006
Fitting the Cylinders M61-2230-006
Assembling the Axle Bracket to the Steering Drive M61-2230-006
Operational and Leak Test M61-2230-006
Maintenance M61-2230-007
General M61-2230-007
Gear Lubricant M61-2230-007
Seals M61-2230-007
M7 – MAST
Mast M70-2230-001
Disassembly M70-2230-001
Mast Roller Adjustment M70-2230-001
Fork Carriage Roller Adjustment M70-2230-003
Mast Roller Adjustment M70-2230-004
Checking the Mast Play M70-2230-004
Lift Chain Test M75-2230-001
General M75-2230-001
Maintenance M75-2230-001
Detailed Chain Testing M75-2230-002
Worn or Missing Plates M75-2230-002
Pitting and Corrosion M75-2230-002
Protruding or Turned Chain Pins M75-2230-002
Freedom of Movement and Worn Edges M75-2230-002
Measuring the Chain Elongation M75-2230-003
Chain Tension M75-2230-003
Chain Anchor and Pulleys M75-2230-003
Fork Tine Test M76-2230-001
General M76-2230-001
Fork Identification M76-2230-001
Repairs M76-2230-001
Crack Inspection M76-2230-001
Verticality Test M76-2230-002
Fork Blade Warping M76-2230-002
Measuring the Fork Tip Width M76-2230-003
Fork Tine Height Difference M76-2230-003
Fork Stop M76-2230-003
Wear M76-2230-004
Printed in Germany
01/99
TABLE OF CONTENT
IDX-2230-006
M8 – CYLINDERS
Cylinders M80-2230-001
General M80-2230-001
Plunger Cylinders (Single-Acting Cylinders) M80-2230-001
Piston Cylinder (Double-Acting Cylinder) M80-2230-002
Maintenance M80-2230-004
Inspection M80-2230-004
Installing the Piston Seal M80-2230-005
General M80-2230-005
Rod Seal Disassembly Tool M80-2230-005
Assembly of Small Rod Seals M80-2230-005
Assembly of Large Rod Seals M80-2230-005
DIA – ELECTRICAL DIAGRAMS
Key DIA-2230-001
Connectors DIA-2230-001
Contactors DIA-2230-001
Abbreviations DIA-2230-001
Control Circuit DIA-2230-002
Power Circuit DIA-2230-003
Connectors DIA-2230-004
Traction Controller DIA-2230-004
Pump Controller DIA-2230-005
Seat Switch and Steer Pot DIA-2230-006
Control Levers DIA-2230-007
BDI, Horn and Brake Switches DIA-2230-008
Steer Column DIA-2230-009
Star Points DIA-2230-010
Panel Wiring DIA-2230-011
Power Cables DIA-2230-012
Part Numbers for Connectors and Looms DIA-2230-013
ZAPI Connectors DIA-2230-013
MOLEX Connectors DIA-2230-013
DEUTSCH Connectors DIA-2230-013
Looms DIA-2230-013
HYD – HYDRAULIC SCHEMATIC
Hydraulic Schematic HYD-2230-001

IMAGES PREVIEW OF THE MANUAL:

S.M 5/24