Crown Forklift SP 3500 SERIES AC Traction Maintenance Manual PDF

Description

Crown Forklift SP 3500 SERIES AC Traction Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift SP 3500 SERIES AC Traction Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :1074
Downloadable : Yes
File Type : PDF

SP 3571 &
SP 3581 Series
AC Traction
Service Manual

TABLE OF CONTENTS:

Crown Forklift SP 3500 SERIES AC Traction Maintenance Manual – PDF DOWNLOAD

SP 3500 SERIES 812574-006 1
Safety page 5
Introduction page 5
Lubrication & Adjustment page 5
Hydraulic System page 5
Drive Unit page 6
Electrical System page 6
Brake System page 12
Steering page 12
Lifting Mechanism page 12
Cylinders page 13
Platform page 13
Glossary page 13
Schematic Diagrams page 14
Hydraulic Schematic page 14
Safety 15
General Maintenance Instructions 17
Control of Hazardous Energy 19
Cleaning of Material Handling Equipment 27
Introduction 29
Introduction 31
Lubrication & Adjustment 35
Lubrication and Adjustment 37
Lubrication and Adjustment 43
Skid Inspection 55
Metric Torque Values 57
Torque Values 59
Hydraulic System 61
Hydraulic System 63
Hydraulic Schematic Symbols 83
Pump Maintenance 87
Accumulator 93
Hydraulic Troubleshooting 95
Drive Unit 99
Drive Unit 101
Electrical System 105
Encoders 107
Wiring 109
Motor Monitoring System (MMS) 113
Access 123 117
Wire Guidance 165
End Aisle Control (EAC) 173
Wire Guidance 177
Contactor 179
Steering Feedback 181
Control Module 183
Battery 193
Motors 199
Event Codes 201
Event Code 101 204
Event Code 103 206
Event Code 104 207
Event Code 105 208
Event Code 106 210
Event Code 111 211
Event Code 113 211
Event Code 114 211
Event Code 115 211
Event Code 116 211
Event Code 123 212
Event Code 124 213
Event Code 125 214
Event Code 126 215
Event Code 131 216
Event Code 133 217
Event Code 134 218
Event Code 301 220
Event Code 302 221
Event Code 303 221
Event Code 304 221
Event Code 305 222
Event Code 306 223
Event Code 307 224
Event Code 309 224
Event Code 310 224
Event Code 312 224
Event Code 313 225
Event Code 315 225
Event Code 316 225
Event Code 318 225
Event Code 319 226
Event Code 320 226
Event Code 322 226
Event Code 323 226
Event Code 324 227
Event Code 325 227
Event Code 326 227
Event Code 327 227
Event Code 328 227
Event Code 329 228
Event Code 330 228
Event Code 332 229
Event Code 334 230
Event Code 336 230
Event Code 337 230
Event Code 338 231
Event Code 339 232
Event Code 340 232
Event Code 341 233
Event Code 342 233
Event Code 343 234
Event Code 344 235
Event Code 345 235
Event Code 346 236
Event Code 348 237
Event Code 349 238
Event Code 350 238
Event Code 351 239
Event Code 352 240
Event Code 353 241
Event Code 354 242
Event Code 355 243
Event Code 356 243
Event Code 357 243
Event Code 358 244
Event Code 359 245
Event Code 360 245
Event Code 361 246
Event Code 362 246
Event Code 363 246
Event Code 365 246
Event Code 366 246
Event Code 367 246
Event Code 368 247
Event Code 369 247
Event Code 370 247
Event Code 371 247
Event Code 372 247
Event Code 373 247
Event Code 374 247
Event Code 375 247
Event Code 378 248
Event Code 379 248
Event Code 380 248
Event Code 381 248
Event Code 382 248
Event Code 383 249
Event Code 384 249
Event Code 385 249
Event Code 386 249
Event Code 387 250
Event Code 389 250
Event Code 390 250
Event Code 392 250
Event Code 393 250
Event Code 395 250
Event Code 401 251
Event Code 405 252
Event Code 411 253
Event Code 413 254
Event Code 415 255
Event Code 416 256
Event Code 421 256
Event Code 422 257
Event Code 423 258
Event Code 424 259
Event Code 425 259
Event Code 426 260
Event Code 427 260
Event Code 429 261
Event Code 430 266
Event Code 431 270
Event Code 432 274
Event Code 433 274
Event Code 435 276
Event Code 440 277
Event Code 441 278
Event Code 442 279
Event Code 443 279
Event Code 445 280
Event Code 446 281
Event Code 447 282
Event Code 448 283
Event Code 449 283
Event Code 452 283
Event Code 453 284
Event Code 460 285
Event Code 462 285
Event Code 463 286
Event Code 465 286
Event Code 466 287
Event Code 469 287
Event Code 470 288
Event Code 473 288
Event Code 501 290
Event Code 503 292
Event Code 504 293
Event Code 505 294
Event Code 506 294
Event Code 511 295
Event Code 512 295
Event Code 513 295
Event Code 514 295
Event Code 515 295
Event Code 521 295
Event Code 522 295
Event Code 523 295
Event Code 526 296
Event Code 527 296
Event Code 528 296
Event Code 529 296
Event Code 530 297
Event Code 531 297
Event Code 532 298
Event Code 533 299
Event Code 534 300
Event Code 535 300
Event Code 536 300
Event Code 537 301
Event Code 538 301
Event Code 539 301
Event Code 540 302
Event Code 541 304
Event Code 542 306
Event Code 544 306
Event Code 545 306
Event Code 546 306
Event Code 548 306
Event Code 549 307
Event Code 551 307
Event Code 552 308
Event Code 553 308
Event Code 554 308
Event Code 555 308
Event Code 556 308
Event Code 557 309
Event Code 558 310
Event Code 561 310
Event Code 562 311
Event Code 563 311
Event Code 564 311
Event Code 565 312
Event Code 566 312
Event Code 567 313
Event Code 568 314
Event Code 569 315
Event Code 570 316
Event Code 571 317
Event Code 572 317
Event Code 573 318
Event Code 574 318
Event Code 576 319
Event Code 581 319
Event Code 582 319
Event Code 585 319
Event Code 586 319
Event Code 587 320
Event Code 588 320
Event Code 589 321
Event Code 590 321
Event Code 591 321
Event Code 592 321
Event Code 593 321
Event Code 594 322
Event Code 595 322
Event Code 596 323
Event Code 597 323
Event Code 601 324
Event Code 603 325
Event Code 604 326
Event Code 605 327
Event Code 611 328
Event Code 612 328
Event Code 621 328
Event Code 628 328
Event Code 631 328
Event Code 632 329
Event Code 633 330
Event Code 636 331
Event Code 637 331
Event Code 638 332
Event Code 639 332
Event Code 652 333
Event Code 659 333
Event Code 660 333
Event Code 663 333
Event Code 664 334
Event Code 667 334
Event Code 668 334
Event Code 671 334
Event Code 672 334
Brake System 335
Brake 337
Steering 345
Steering 347
Lifting Mechanism 351
Mast 353
Lift Chains 365
Fork Inspection 371
Fork 377
Cylinders 381
Mast and Free Lift Cylinders 383
Platform 391
Platform Height Sensor 393
Glossary 401
Glossary 403
Schematic Diagrams 409
Introduction to Diagram Usage 411
Electrical Diagrams Index 413
Schematic – Power Unit w/Options 414
Schematic – Platform w/Options 415
Schematic – Power Unit w/PDS Options 416
Schematic – Platform w/PDS Options 417
Platform Distribution Panel 418
Platform Distribution Panel w/PDS 419
Platform Distribution Panel Forks First Option 420
Power Unit Distribution Panel 421
Power Unit Distribution Panel w/PDS 422
Platform Modules Access 1 & 4 423
Platform Modules Access 1 & 4 Forks First Option 424
Platform Modules Access 1 & 4 w/PDS 425
Control Pod and Light Switches 426
Control Pod and Light Switches Forks First Option 427
Overhead Guard Lights/Fans 428
Overhead Guard Lights/Fans Forks First Option 429
Traction Control Module Access 3 430
Traction Control Module Access 3 w/PDS 431
Steering Control Module Access 5 432
Steering Control Module Access 5 w/PDS 433
Hydraulics & Optional MMS 434
Guidance Control Module Access 6 (Optional) 435
PDS/FSB1 Option 436
PDS/FSB1 & Forks First Option 437
Freezer Conditioning (Optional) 438
Freezer Conditioning Forks First Optional 439
Power Cables 440
Wire Harnesses 441
Hydraulic Schematic 443
Single Speed Lift 445
Two Speed Lift 446
Single Speed Lift (With Lifting Fork) 447
Two Speed Lift (With Lifting Fork) 448
Mast Cylinders 449
SP 3571 & SP 3581 Series Four Point 812586-006 451
Safety 469
General Maintenance Instructions 471
Control of Hazardous Energy 473
Cleaning of Material Handling Equipment 485
Introduction 487
Introduction 489
Lubrication & Adjustment 493
Lubrication and Adjustment 495
Planned Maintenance 501
Componentry 513
Audible Indicators 514
Contactors 516
Fans 518
Cylinders 520
Fuses 522
Lights 528
Miscellaneous 530
Modules 538
Motors 540
Pumps 542
Relays 544
Resistors 546
Switches 552
Valves 564
Caster 569
Metric Torque Values 571
Torque Values 575
Hydraulic System 577
Hydraulic System 579
Hydraulic Schematic Symbols 587
Pump Maintenance 591
Lift/Lower Manifold 597
Accumulator 601
Hydraulic Troubleshooting 603
Drive Unit 607
Drive Unit 609
Electrical System 615
Relays 617
Electrical System 619
ACCESS 123® 631
End Aisle Control (EAC) 711
Contactor 715
Control Module 717
Steering Feedback 729
Battery 731
Motors 737
Event Codes 739
Event Code 101 742
Event Code 103 744
Event Code 104 745
Event Code 105 746
Event Code 106 748
Event Code 111 749
Event Code 113 750
Event Code 114 751
Event Code 115 752
Event Code 116 753
Event Code 123 754
Event Code 124 755
Event Code 125 756
Event Code 126 757
Event Code 131 758
Event Code 133 759
Event Code 134 760
Event Code 301 762
Event Code 302 763
Event Code 303 764
Event Code 304 765
Event Code 305 766
Event Code 306 767
Event Code 307 768
Event Code 309 769
Event Code 310 769
Event Code 312 770
Event Code 313 770
Event Code 315 771
Event Code 316 771
Event Code 318 772
Event Code 319 772
Event Code 320 773
Event Code 322 774
Event Code 323 775
Event Code 324 775
Event Code 325 776
Event Code 326 777
Event Code 327 778
Event Code 328 779
Event Code 329 779
Event Code 330 780
Event Code 332 781
Event Code 334 781
Event Code 336 782
Event Code 337 783
Event Code 338 783
Event Code 339 784
Event Code 340 786
Event Code 341 786
Event Code 342 787
Event Code 343 788
Event Code 344 789
Event Code 345 790
Event Code 346 790
Event Code 348 791
Event Code 349 792
Event Code 350 793
Event Code 351 793
Event Code 352 794
Event Code 353 795
Event Code 354 796
Event Code 355 797
Event Code 356 798
Event Code 357 799
Event Code 358 799
Event Code 359 800
Event Code 360 802
Event Code 361 802
Event Code 362 803
Event Code 363 804
Event Code 365 805
Event Code 366 806
Event Code 367 807
Event Code 368 808
Event Code 369 809
Event Code 370 810
Event Code 371 811
Event Code 372 812
Event Code 373 813
Event Code 374 813
Event Code 375 814
Event Code 378 814
Event Code 379 815
Event Code 380 816
Event Code 381 817
Event Code 382 818
Event Code 383 818
Event Code 384 819
Event Code 385 819
Event Code 386 820
Event Code 387 820
Event Code 389 821
Event Code 390 822
Event Code 392 823
Event Code 393 824
Event Code 395 825
Event Code 396 825
Event Code 397 826
Event Code 398 827
Event Code 401 828
Event Code 405 829
Event Code 411 830
Event Code 413 831
Event Code 415 832
Event Code 416 833
Event Code 421 834
Event Code 422 835
Event Code 423 836
Event Code 424 837
Event Code 425 837
Event Code 426 838
Event Code 427 838
Event Code 429 839
Event Code 430 844
Event Code 431 848
Event Code 432 852
Event Code 433 853
Event Code 435 855
Event Code 440 856
Event Code 441 857
Event Code 442 858
Event Code 443 859
Event Code 445 860
Event Code 446 861
Event Code 447 862
Event Code 448 863
Event Code 449 863
Event Code 452 864
Event Code 453 864
Event Code 460 865
Event Code 462 866
Event Code 463 867
Event Code 465 868
Event Code 466 869
Event Code 469 870
Event Code 470 871
Event Code 473 872
Event Code 501 874
Event Code 503 876
Event Code 504 877
Event Code 505 878
Event Code 506 879
Event Code 511 880
Event Code 512 881
Event Code 513 882
Event Code 514 883
Event Code 515 884
Event Code 521 885
Event Code 522 886
Event Code 523 887
Event Code 526 888
Event Code 527 889
Event Code 528 890
Event Code 529 891
Event Code 530 892
Event Code 531 893
Event Code 532 893
Event Code 533 894
Event Code 534 895
Event Code 535 896
Event Code 536 896
Event Code 537 897
Event Code 538 897
Event Code 539 898
Event Code 540 898
Event Code 541 901
Event Code 542 903
Event Code 544 904
Event Code 545 905
Event Code 546 906
Event Code 548 907
Event Code 549 907
Event Code 551 909
Event Code 552 909
Event Code 553 910
Event Code 554 911
Event Code 555 912
Event Code 556 913
Event Code 557 914
Event Code 558 915
Event Code 561 916
Event Code 562 917
Event Code 563 917
Event Code 564 918
Event Code 565 918
Event Code 566 920
Event Code 567 921
Event Code 568 922
Event Code 569 923
Event Code 570 924
Event Code 571 925
Event Code 572 926
Event Code 573 927
Event Code 574 928
Event Code 576 929
Event Code 581 930
Event Code 582 931
Event Code 585 932
Event Code 586 933
Event Code 587 934
Event Code 588 934
Event Code 589 935
Event Code 590 936
Event Code 591 937
Event Code 592 938
Event Code 593 939
Event Code 594 939
Event Code 595 940
Event Code 596 940
Event Code 597 941
Event Code 601 942
Event Code 603 943
Event Code 604 944
Event Code 605 945
Event Code 611 946
Event Code 612 947
Event Code 621 948
Event Code 628 949
Event Code 631 950
Event Code 632 951
Event Code 633 952
Event Code 636 953
Event Code 637 953
Event Code 638 954
Event Code 639 955
Event Code 652 956
Event Code 659 957
Event Code 660 957
Event Code 663 958
Event Code 664 959
Event Code 667 960
Event Code 668 961
Event Code 671 962
Event Code 672 962
Brake System 965
Brake 967
Steering 975
Steering 977
Lifting Mechanism 981
Mast 983
Lift Chains 995
Fork1001
Cylinders1005
Mast and Free Lift Cylinders1007
Platform1015
Platform1017
Platform Height Sensor1031
Glossary1039
Glossary1041
Schematic Diagrams1045
Introduction to Diagram Usage1047
Electrical Diagrams Index1049
Schematic – Power Unit w/Options1050
Schematic – Platform w/Options1051
Schematic – Power Unit w/Pallet Grab1052
Schematic – Platform w/Pallet Grab1053
Schematic – Power Unit1054
Schematic – Platform1055
Platform Distribution Panel1056
Power Unit Distribution Panel1057
Platform Modules Access 1 & 41058
Control Pod and Light Switches1059
Overhead Guard Lights/Fans1060
Overhead Guard Spotlights (Optional)1061
Traction Control Module Access 31062
Steering Control Module Access 51063
Hydraulics & Optional MMS1064
Guidance Control Module Access 6 (Optional)1065
Travel Alarm & Freezer Conditioning (Optional)1066
Travel Alarm & Pallet Grab1067
Power Cables1068
Hydraulic Schematic1071
Power Unit1073
Mast1074

Need help? Contact: [email protected]

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