Crown Forklift SX 3000-40 Walkie Stacker Service Manual – PDF DOWNLOAD

Description

Crown Forklift SX 3000-40 Walkie Stacker Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift SX 3000-40 Walkie Stacker Service Manual – PDF DOWNLOAD

Language : English
Pages :282
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift SX 3000-40 Walkie Stacker Service Manual – PDF DOWNLOAD

General 2
Safety when working on hydraulic systems 2
General Instructions for Repairing Hydraulic Components 2
Mast Lift Cylinder Repair 3
Seal Replacement 3
Installing the mast lift cylinder 4
Free Lift Cylinder Repair 6
Seal Replacement 6
Cylinder Bleeding and Flushing 8
Bleeding — Mast Lift Cylinders 8
Flushing – Mast Lift Cylinders and Free Lift Cylinder (if applicable) 8
Drift Test 9
Mast Lift Cylinder Shimming 10
Mast 24
General 24
Mast Removal 24
Installation 25
Fork Carriage Removal 25
Fork Carriage Installation 25
Mast Maintenance 28
Operation 32
Raise 32
Lower 33
General Rules for Hydraulic Lines and Fittings 34
Hydraulic Unit 35
Hydraulic reservoir capacity 36
Changing the hydraulic oil and hydraulic filter 36
Maintaining the Hydraulic Unit 38
Removing the hydraulic unit 39
Maintaining the pump motor 39
Maintaining the pump 39
Installing the hydraulic unit 39
Replacing and Adjusting the Relief Valve 40
Troubleshooting 41
Overview Schematic (Standard, without Options) 43
Traction Controller SEM0, Logic Side 44
Traction Controller SEM0, Power Side 45
Power Unit Control Circuit 46
Control Handle Circuit 47
Hydraulic Control Modul (HCM) 48
Overview Schematic (with Options) 49
Traction Controller SEM0, Logic Side 50
Traction Controller SEM0, Power Side 51
Power Unit Control Circuit 52
Control Handle Circuit 53
Hydraulic Control Module (HCM) – Travel Alarm and Flashing Beacon 54
InfoLink® Pinout 55
Main Harness 56
Handle Harness 57
Power Cables 58
Planned Maintenance 59
Lubrication points and intervals 60
SEM0 Traction Controller 74
General 74
Precautionary Measures 74
Functional Characteristics 74
Self-Diagnostic System 75
Safety Mechanisms 75
Wiring Errors 75
Temperature protection 75
Controller Maintenance 76
Replacing and Setting Up the SEM0 Traction Controller 77
Replacing the controller 77
Parameter Setting 77
Status LED 79
Programmer 80
General 80
Operating SEM0 Controller Menu 81
General 81
Menu structure 81
Menu Functions 82
PARAMETER CHANGE 82
TEST 82
ALARMS 82
PROGRAM VACC 82
CONFIG 82
Functions Menu, general 83
Parameter Change Menus 84
Settings and Error Messages 85
Tester Menu 86
TESTER Menu 87
Alarms Menu 88
Calibrating the Traction Potentiometer, PROGRAM VACC menu 92
Preparatory Measures 92
Calibration 92
CONFIG Menu 93
SET OPTIONS, ADJUSTMENTS and SET MODEL sub-menus 94
Chain Supports and Lift Chains 95
General 95
Periodic inspection of chain supports and lift chains 95
Periodic replacement of chain supports and lift chains 95
Cleaning lift chains 95
Inspecting Chain Supports and Lift Chains 96
Checking the service hours for the lift chains and anchor bolts 96
Checking the lift chain for elongation 96
Corrosion 98
Checking chain supports and anchor bolts 98
Checking the chain pulleys 98
Checking the lifting components for misalignment 99
Lubricating Lift Chains100
General information100
Separating Lift Chains101
Tools and equipment required101
Repairing the Tiller115
Replacing the tiller shells116
Replacing the switch unit117
Replacing the “rabbit/turtle” toggle module118
Replacing the tiller handle grip PC boards119
Replacing the traction potentiometer119
Replacing the brake switch (BRS)121
Replacing the grips and horn switch122
Safety notices125
Hydraulic system repair instructions125
Tools126
Small hook126
Extractor126
Groove aligning arbor for small rod seals126
Assembly devices for large rod seals127
Rod Seal Removal and Assembly128
Removing a large rod seal128
Removing a small rod seal128
Inserting a large rod seal128
Fitting a small rod seal129
Wire Colour Code131
General Contact Symbol Abbreviations132
Electrical wiring diagrams134
Electrical System 0
Selecting Service Levels138
Selecting service level 2138
Selecting service level 3138
Electrical System 0
Menu Structure139
Electrical System 0
Operator Menu140
Operator Menu141
Electrical System 0
Analyzer Menü A1–A2142
Analyzer menu A3 Outputs and A4 Test Outputs143
Calibration menu C1 and C3144
Calibration menu C2145
Analyzer menu A22, Access 2146
Analyzer menu Access 3 Inputs147
Analyzer menu A24, Access 81148
Analyzer menu A25, Access 5149
Analyzer menu A26, Access 10150
Features menu F1–F4151
Features menu F4–F7152
Features menu F8–F15153
Features menu F20–F99154
Features menu F71–F74155
Hour menu H1–H5156
Events menu E1–E5157
Performance menu P1–P3158
Performance menu P4–P11159
Performance menu P18–P99160
Utilities menu U1 Part Numbers161
Electrical System 0
Input Signals162
Stand-by Mode162
Electrical System 0
Parameter Settings164
Separately adjustable parameters in performance profiles P1–P3164
Identical parameters in all performance profiles164
Electrical System 0
Calibration166
Select the Calibration menu166
Calibrate the traction potentiometer166
Calibrate steering167
Requirements167
Set the maximum steer angle167
Electrical System 0
Event Codes168
Malfunctions with event code display168
Locating malfunctions168
Event code groups168
Calibrate the load sensor169
Event Code Group 100170
Event code 100170
Event Code Group 200172
Event code 202172
Event code 203174
Event code 204174
Event code 205176
Event code 208178
Event code 228179
Event code 229180
Event code 230182
Event code 231183
Event code 234185
Event Code – Group 300186
Event code 300186
Event code 301186
Event code 302187
Event code 303187
Event code 304188
Event code 305190
Event code 306190
Event code 307191
Event code 308191
Event code 309192
Event code 310193
Event code 314193
Event code 315194
Event code 316195
Event code 317196
Event code 319197
Event code 320199
Event code 321200
Event code 322201
Event code 326201
Event code 328202
Event code 329202
Event code 333203
Event code 334203
Event code 335204
Event code 337205
Event code 338205
Event code 340206
Event code 341207
Event code 342208
Event code 343209
Event code 348210
Event code 351210
Event code 353211
Event code 354212
Event code 355213
Event code 356213
Event code 357213
Event code 358215
Event code 359215
Event code 361217
Event code 362218
Event code 365218
Event code 368219
Event code 371219
Event Code Group 500221
Event codes 500–505221
Event code 506221
Event code 508222
Event code 509222
Event code 510224
Event code 511226
Event code 512226
Event code 513226
Event code 514227
Event code 515228
Event code 516228
Event code 519229
Event code 520229
Event code 522230
Event code 523230
Event code 524231
Event code 525232
Event code 527233
Event code 528233
Event code 529233
Event code 530234
Event code 532235
Event code 535236
Event code 536237
Event code 537237
Event code 538237
Event code 540239
Event code 541239
Event code 542239
Event code 543240
Event code 544241
Event code 545242
Event code 547242
Event code 550243
Event code 551243
Event code 552244
Event code 553244
Event code 554245
Event code 555246
Event code 556246
Event code 557247
Event code 558247
Event code 559248
Event code 560248
Event code 561249
Event code 562249
Event Code Group 800250
Event code 800250
Event code 801251
Event Code – Group 1000252
Event code 1000252
Event code 1001 or 1002253
Electrical System 0
Events Displayed as Text254
FPS / SES SW254
Stopped255
Traction control module hot256
Traction motor hot257
Steering controller hot258
Steer motor hot260
Electrical System 0
Checking and Adjusting the BDI Setting262
Requirements262
Checking the BDI Setting262
Adjusting the BDI setting263
Electrical System 0
Adjusting the Load Profile264
Load profile and discharge curve264
Assigning a load profile264
Electrical System 0
Replacing Traction Potentiometer on Left-hand Drive266
Electrical System 0
Replacing Traction Potentiometer on Right-hand Drive268
Electrical System 0
General DC Motor Maintenance Instructions270
Brushes270
Motor270
Rotor270
Traction Motor (M1) Installation and Removal271
Traction motor disassembly271
Traction motor assembly272
Repair the traction motor273
Preparation273
Rotor and bearing disassembly273
Rotor and bearing assembly273
Final Tasks273
Repair the pump motor (M2)274
Replace the steer motor (M3)275
Special tools required276
Steer motor disassembly276
Steer motor assembly276
Electrical System 0
Repairing Contactors277
Wear test277
Check the contacts277
Checking the coils277
Checking the springs277
Electrical System 0
Battery Information278
Charging batteries278
Lithium ion battery278
Approved batteries278
Cold store operation278
Removal, assembly, maintenance and repairs278
Charging a lithium ion battery278
Lead acid battery278
Servicing a lead acid battery278
Replacing a lead acid battery278
Electrical System 0
PMT Test279
Required tools279
Preparing the truck for the test279
Testing Access 2279
Test Access 3280
Test Phase U280
Requirements280
Test Phase V280
Requirements280
Test Phase W280
Requirements280
Complete the PMT Test on Access 2/3281
Test Access 5281
Test Phase U281
Requirements281
Test Phase V281
Requirements281
Test Phase W281
Requirements281
Complete the PMT Test on Access 5282

IMAGES PREVIEW OF THE MANUAL:

S.M 08/24