Crown Forklift TS Series Parts Manual – PDF DOWNLOAD

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Crown Forklift TS Series Parts Manual – PDF DOWNLOAD

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Crown Forklift TS Series Parts Manual – PDF DOWNLOAD

Language : English
Pages :436
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift TS Series Parts Manual – PDF DOWNLOAD

TS – 1st generation, prior to 1989
POWER UNIT PARTS
Power Unit (01.0-18.0-001) [H-000001 – H-014682] – 02/01/88 1
Power Unit (01.0-18.0-001) [H-000001 – H-014682] – 02/01/88 4
Power Unit (01.0-18.0-003) [H-014682 – H-999999] 6
Power Unit (01.0-18.0-003) [H-014682 – H-999999] 10
HYDRAULIC PARTS
Hyd System, Power Unit (02.0-18.0-007) [H-011819 – H-999999] 12
Hyd System, Main Frame (02.0-18.0-106) [H-011819 – H-999999] 16
Hyd System, Main Frame (02.0-18.0-106) [H-011819 – H-999999] 20
Hyd System, Platform (02.0-18.0-206) [H-014577 – H-015486] – 10/01/88 22
Hyd System, Platform (02.0-18.0-206) [H-014577 – H-015486] – 10/01/88 25
Hyd System, Platform (02.0-18.0-208) [H-015486 – H-999999] 27
Hyd System, Platform (02.0-18.0-208) [H-015486 – H-999999] 30
Hyd System, Platform (02.0-18.0-212) 32
Hyd System, Platform (02.0-18.0-212) 35
Hyd System – Main Frame (02.0-18.1-108) [1A201310 – 1A999999] 37
Hyd System – Main Frame (02.0-18.1-108) [1A201310 – 1A999999] 41
Motor – Lift (02.2-18.0-001) 45
Motor, Servo (02.2-18.0-200) [1A000001 – 1A191404] – 02/04/98 47
Servo Motor (02.2-18.0-201) [1A191404 – 1A999999] 49
Valve Assembly (02.3-18.0-100) [H-000001 – H-015486] – 10/01/88 51
Valve Assembly (02.3-18.0-101) [H-015486 – H-999999] 53
Valve Assembly (02.3-18.0-200) [H-000001 – H-015486] – 10/01/88 55
Valve Assembly (02.3-18.0-201) [H-015486 – H-999999] 57
Manifold Valve (02.4-18.0-001) 59
Manifold Valve (02.4-18.0-100) 61
Manifold Valve (02.4-18.0-200) 63
Manifold Traverse/Sideshift (02.4-18.0-201) 65
Control Valve Linkage (02.5-18.0-003) [H-015486 – H-999999] 67
Control Valve Servo (02.5-18.0-100) [1A000001 – 1A191404] – 02/04/98 69
Servo Control Valve (02.5-18.0-101) [1A191404 – 1A999999] 71
Hyd Motor (02.6-18.0-001) [H-000001 – H-013486] – 03/01/87 73
Hyd Motor (02.6-18.0-002) [H-013486 – H-015063] – 04/01/88 75
Hyd Motor (02.6-18.0-004) [1A188968 – 1A999999] 77
DRIVE UNIT PARTS
Drive Unit Lubrication System (03.0-14.0-200) [1A000001 – 1A128606] – 02/22/93 79
Motor, Drive (72 V.) (03.1-18.0-001) [H-000001 – H-014142] – 09/01/87 81
Motor, Drive (72 V.) (03.1-18.0-002) [H-014142 – H-999999] 83
(This form supersedes 3.2-14-001) (03.2-19.0-001) [1A000001 – 1A197165] – 07/27/98 85
Tire Assembly (03.2-19.0-002) [1A197165 – 1A999999] 87
ELECTRICAL PARTS
Electrical Components, Power Unit (04.0-18.0-005) [H-013367 – H-999999] 89
TABLE OF CONTENTS
ii
Electrical Components, Door Assembly (04.0-18.0-104) [H-013367 – H-013611] – 04/01/87 93
Electrical Components, Door Assembly (04.0-18.0-106) [H-013611 – H-013697] – 05/01/87 96
Electrical Components, Door Assembly (04.0-18.0-108) [H-013697 – H-017433] – 09/01/89 99
Electrical Components, Door (04.0-18.0-110) [H-017433 – H-999999] 102
Electrical Components, Platform (04.0-18.0-202) [H-013611 – H-999999] 105
Contactor Panel-91422 (04.1-18.0-001) 108
Contactor Panel, Traction-93819 (04.1-18.0-050) 110
Motor Control, Traction (04.2-18.0-001) 112
Motor Control, Lift (04.2-18.0-050) 115
Motor Control, Steering Servo (04.2-18.0-102) [H-000001 – H-016676] – 06/01/89 118
Motor Control, Steering Servo (04.2-18.0-103) [H-016676 – H-999999] 120
Motor Control, Steering Servo (04.2-18.0-104) 122
Motor Control, Steering Servo (04.2-18.0-105) 124
Motor Control, Accy (04.2-18.0-150) [H-000001 – H-016676] – 06/01/89 126
Motor Control, Accy (04.2-18.0-151) [H-016676 – H-999999] 128
Micro Processor, Power Unit (04.3-18.0-001) [H-000001 – H-012191] – 03/01/86 130
Micro Processor, Power Unit (04.3-18.0-003) [H-012191 – H-013367] – 02/01/87 132
Power Unit Microprocessor Box (04.3-18.0-007) [1A182612 – 1A999999] 134
Micro Processor, Platform (04.3-18.0-100) [H-000001 – H-012191] – 03/01/86 137
Micro Processor, Platform (04.3-18.0-101) [H-012191 – H-013486] – 03/01/87 139
Micro Processor, Platform (04.3-18.0-102) [H-013486 – H-016658] – 05/01/89 141
Power Unit Microprocessor Box (04.3-18.0-104) [1A182612 – 1A999999] 144
Relay Control, Wire Guide (04.3-18.0-500) 147
Sensor Amp. Wire Guide (04.3-18.0-550) 149
Servo Driver (04.3-18.0-602) [H-017433 – H-999999] 151
Travel Sensor (04.3-18.0-700) [H-000001 – H-013955] – 07/01/87 153
Travel Sensor (04.3-18.0-701) [H-013955 – H-017433] – 09/01/89 155
Travel Sensor (04.3-18.0-702) [H-017433 – H-999999] 157
Contactor, Directional, 93846, 93847 (04.4-18.0-001) 159
Contactor-91418 (04.4-18.0-100) 161
Contactor-91419 (04.4-18.0-200) 163
Control Linkage, R.H. (04.5-18.0-001) [H-000001 – H-011939] – 11/01/85 165
Control Linkage, R.H. (04.5-18.0-001) [W-000001 – W-041816] – 11/01/85 165
Control Linkage, R.H. (04.5-18.0-001) [H-011939 – H-999999] 168
Control Linkage, R.H. (04.5-18.0-001) [W-041816 – W-999999] 168
Control Linkage, L.H. (04.5-18.0-100) 172
Control Linkage, R.H. (TN, TF) (04.5-18.1-001) [1A000001 – 1A999999] 175
Control Linkage, R.H. (TN, TF) (04.5-18.1-001) [H-017435 – H-999999] 175
Control Linkage, R.H. (TN, TF) (04.5-18.1-001) [W-083496 – W-999999] 175
Control Linkage, L.H. (TN, TF) (04.5-18.1-100) [1A000001 – 1A999999] 179
Control Linkage, L.H. (TN, TF) (04.5-18.1-100) [H-017435 – H-999999] 179
Control Linkage, L.H. (TN, TF) (04.5-18.1-100) [W-083496 – W-999999] 179
TABLE OF CONTENTS
iii
Accelerator Assembly (04.6-18.0-001) 182
Accelerator Assembly (TN, TF) (04.6-18.1-001) [1A000001 – 1A999999] – 03/15/90 185
Accelerator Assembly (TN, TF) (04.6-18.1-001) [H-017435 – H-999999] – 03/15/90 185
Accelerator Assembly (TN, TF) (04.6-18.1-001) [W-083496 – W-999999] – 03/15/90 185
Hour Meter Panel Assembly (04.8-18.0-003) [H-012985 – H-999999] 188
Fuse Panel Assembly (04.8-18.0-050) 190
Resistor Panel Assembly (04.8-18.0-100) 192
Control Cable Assembly (04.8-18.0-150) 194
Control Cable Assembly (04.8-18.0-150) 196
Limit Switch Auxiliary Mast (04.8-18.0-300) [1A100963 – 1A999999] 198
Flashing Light (04.9-18.0-003) 200
Operator Compartment Lights (04.9-18.0-100) 202
Operator Compartment Lights and Fan (04.9-18.0-101) [H-013697 – H-999999] 204
BRAKE PARTS
Brake System, Drive Unit (05.0-18.0-001) [H-000001 – H-010344] – 07/01/84 207
Brake System, Drive Unit (05.0-18.0-001) [W-000001 – W-035911] – 07/01/84 207
Brake System, Drive Unit (05.0-18.0-003) [H-010344 – H-013855] – 07/01/87 209
Brake System, Drive Unit (05.0-18.0-003) [W-035911 – W-999999] – 07/01/87 209
Brake System, Drive Unit (05.0-18.0-005) [H-013855 – H-014142] – 09/01/87 212
Brake System, Drive Unit (05.0-18.0-007) [H-014142 – H-017435] – 10/01/89 215
Brake System, Drive Unit (05.0-18.0-009) [H-017435 – H-999999] 218
Brake System, Load Wheel (05.0-18.0-100) [H-010344 – H-999999] 221
Brake System, Load Wheel (05.0-18.0-100) [W-035911 – W-999999] 221
Foot Brake Assembly (05.1-18.0-001) [H-000001 – H-014679] – 02/01/88 224
Foot Brake (05.1-18.0-002) [H-014679 – H-999999] 226
Brake Assembly (05.3-14.0-101) [~ – 9A164322] – 03/01/09 228
Brake Assy (05.3-14.0-102) [1A349847 – 1A999999] 230
Brake Assy (05.3-14.0-102) [9A164323 – 9A999999] 230
STEERING PARTS
Steering System (06.0-18.0-001) 232
Steering Gearbox (06.0-18.0-100) [1A000001 – 1A170196] – 05/08/96 235
Steering Gearbox (06.0-18.0-100) [H-000001 – H-999999] – 05/08/96 235
Steering Gearbox (06.0-18.0-100) [W-000001 – W-999999] – 05/08/96 235
Steering Controls (06.0-18.0-200) 238
Motor, Steering Servo 72V (06.2-18.0-001) [1A000001 – 1A999999] 241
Motor, Steering Servo 72V (06.2-18.0-001) [H-000001 – H-999999] 241
Motor, Steering Servo 72V (06.2-18.0-001) [W-000001 – W-999999] 241
MAST PARTS
Mast Assembly (07.1-18.0-001) [H-000001 – H-012618] – 07/01/86 243
Mast Assembly (07.1-18.0-003) [H-012618 – H-014679] – 02/01/88 247
Mast Assembly (07.1-18.0-005) [H-014679 – H-999999] 251
Load Wheel Assembly (07.4-18.0-001) [H-000001 – H-010344] – 07/01/84 255
TABLE OF CONTENTS
iv
Load Wheel Assembly (07.4-18.0-001) [W-000001 – W-035911] – 07/01/84 255
Load Wheel Assembly (07.4-18.0-002) [H-010344 – H-999999] 257
Load Wheel Assembly (07.4-18.0-002) [W-035911 – W-999999] 257
Rail Guide Wheel (07.4-18.0-100) 259
Yoke Assembly (07.5-18.0-001) [H-000001 – H-015486] – 09/01/88 261
Yoke Assembly (07.5-18.0-002) [H-015486 – H-999999] 263
Yoke Assembly, Auxiliary (07.5-18.0-050) [1A000001 – 1A999999] 265
Yoke Assembly, Auxiliary (07.5-18.0-050) [H-000001 – H-999999] 265
Yoke Assembly, Auxiliary (07.5-18.0-050) [W-000001 – W-999999] 265
Mast Pulleys, Tip Out (07.5-18.0-100) [H-000001 – H-017302] – 11/15/89 267
Mast Pulleys, Tip Out (07.5-18.0-100) [W-000001 – W-094317] – 11/15/89 267
Mast Pulleys, Rear (07.5-18.0-200) [H-000001 – H-014038] – 08/01/87 269
Mast Pulleys, Rear (07.5-18.0-201) [H-014038 – H-999999] 271
Mast Pulleys, Hose Take-Up (07.5-18.0-300) [H-000001 – H-010453] – 09/01/84 273
Mast Pulleys, Hose Take-Up (07.5-18.0-300) [W-000001 – W-035911] – 09/01/84 273
Mast Pulleys, Hose Take-Up (07.5-18.0-300) 276
Mast Pulleys, Hose Take-Up (07.5-18.0-302) [H-010453 – H-999999] 278
Mast Pulleys, Hose Take-Up (07.5-18.0-302) [W-035911 – W-999999] 278
Mast Pulleys, Hose Take-Up (07.5-18.0-302) 281
Hose Take-Up Pulleys (07.5-18.0-400) [H-010453 – H-014038] – 08/01/87 283
Hose Take-Up Pulleys (07.5-18.0-400) [W-035911 – W-999999] – 08/01/87 283
Hose Take-Up Pulleys (07.5-18.0-401) [H-014038 – H-999999] 285
Lift Chain (07.6-18.0-001) 287
Mast Assembly, Auxiliary (07.7-18.0-001) [H-000001 – H-011205] – 05/01/85 289
Mast Assembly, Auxiliary (07.7-18.0-001) [W-000001 – W-041816] – 05/01/85 289
Mast Assembly, Auxiliary (07.7-18.0-003) [H-011205 – H-014577] – 03/01/88 293
Mast Assembly, Auxiliary (07.7-18.0-003) [W-041816 – W-999999] – 03/01/88 293
Mast Assembly, Auxiliary (07.7-18.0-005) [H-014577 – H-014577] – 03/01/88 297
Mast, Auxiliary (07.7-18.0-007) [H-014577 – H-999999] 301
CYLINDER PARTS
Cyl, Main Lift (TN) (08.1-18.1-003) [1A135868 – 1A999999] 305
Cyl, Main Lift (TN) (08.1-18.1-003) [1A198177 – 1A999999] 305
Cyl, Main Lift (TN) (08.1-18.1-003) 307
Cyl Lift (Main-TF) (08.2-18.0-001) [H-000001 – H-010848] – 02/01/85 309
Cyl Lift (Main-TF) (08.2-18.0-001) [W-000001 – W-041573] – 02/01/85 309
Cyl Lift (Main-TF) (08.2-18.0-001) 311
Cyl Lift (Main-TF) (08.2-18.0-003) [H-010848 – H-999999] 313
Cyl Lift (Main-TF) (08.2-18.0-003) [W-041573 – W-999999] 313
Cyl Lift (Main-TF) (08.2-18.0-003) 315
Cyl Lift (TF) (08.2-18.0-100) [H-000001 – H-010848] – 02/01/85 317
Cyl Lift (TF) (08.2-18.0-100) [W-000001 – W-041573] – 02/01/85 317
Cyl Lift (TF) (08.2-18.0-100) 319
TABLE OF CONTENTS
v
Cyl Lift (TF) (08.2-18.0-102) [H-010848 – H-999999] 321
Cyl Lift (TF) (08.2-18.0-102) [W-041573 – W-999999] 321
Cyl Lift (TF) (08.2-18.0-102) 323
Cyl, Auxiliary Lift (08.4-18.0-001) [H-000001 – H-011618] – 06/01/85 325
Cyl, Auxiliary Lift (08.4-18.0-001) [W-000001 – W-041816] – 06/01/85 325
Cyl, Auxiliary Lift (08.4-18.0-002) [H-011618 – H-011775] – 10/01/85 327
Cyl, Auxiliary Lift (08.4-18.0-002) [W-041816 – W-041816] – 10/01/85 327
Cyl, Auxiliary Lift (08.4-18.0-003) [H-011775 – H-013697] – 05/01/87 329
Cyl, Auxiliary Lift (08.4-18.0-003) [W-041816 – W-999999] – 05/01/87 329
Cyl, Auxiliary Lift (08.4-18.0-004) [H-013697 – H-999999] 331
Cyl, Sideshift (08.7-18.0-001) [1A000001 – 1A999999] 333
Cyl, Sideshift (08.7-18.0-001) [H-000001 – H-999999] 333
Cyl, Sideshift (08.7-18.0-001) [W-000001 – W-999999] 333
Cyl, Sideshift (08.7-18.0-001) 335
Cyl, Brake (08.8-18.0-001) [H-000001 – H-010575] – 10/01/84 337
Cyl, Brake (08.8-18.0-001) [W-000001 – W-035911] – 10/01/84 337
Cyl, Brake (08.8-18.0-002) [H-010575 – H-012445] – 05/01/86 339
Cyl, Brake (08.8-18.0-002) [W-035911 – W-999999] – 05/01/86 339
Cyl, Brake (08.8-18.0-003) [H-012445 – H-999999] 341
Cyl, Brake (Load Wheel) (08.8-18.0-050) [1A000001 – 1A113776] – 08/07/92 343
Cyl, Brake (Load Wheel) (08.8-18.0-050) [H-000001 – H-999999] – 08/07/92 343
Cyl, Brake (Load Wheel) (08.8-18.0-050) [W-000001 – W-999999] – 08/07/92 343
Cyl, Pivot (08.8-18.0-100) [1A000001 – 1A122592] – 08/07/92 345
Cyl, Pivot (08.8-18.0-100) [H-000001 – H-999999] – 08/07/92 345
Cyl, Pivot (08.8-18.0-100) [W-000001 – W-999999] – 08/07/92 345
Cyl, Pivot Latch (08.8-18.0-200) [1A000001 – 1A999999] 347
Cyl, Pivot Latch (08.8-18.0-200) [H-000001 – H-999999] 347
Cyl, Pivot Latch (08.8-18.0-200) [W-000001 – W-999999] 347
Cyl, Snubber (08.8-18.0-300) [H-000001 – H-011939] – 11/01/85 349
Cyl, Snubber (08.8-18.0-300) [W-000001 – W-041816] – 11/01/85 349
Cyl, Snubber (08.8-18.0-301) [H-011939 – H-999999] 351
Cyl, Snubber (08.8-18.0-301) [W-041816 – W-999999] 351
PLATFORM PARTS
Platform Assembly, View 1 (09.0-18.0-001) [H-000001 – H-012158] – 01/01/86 353
Platform Assembly, View 1 (09.0-18.0-001) [W-000001 – W-045180] – 01/01/86 353
Platform Assembly, View 1 (09.0-18.0-003) [H-012158 – H-016487] – 04/01/89 357
Platform Assembly, View 1 (09.0-18.0-003) [W-045180 – W-999999] – 04/01/89 357
Platform Assembly, View 1 (09.0-18.0-005) [H-016487 – H-999999] 361
Platform Assembly, View 2 (09.0-18.0-100) 365
Console Assembly (09.0-18.0-200) [H-000001 – H-011684] – 08/01/85 368
Console Assembly (09.0-18.0-200) [W-000001 – W-041816] – 08/01/85 368
Console Assembly (09.0-18.0-202) [H-011684 – H-999999] 371
TABLE OF CONTENTS
vi
Console Assembly (09.0-18.0-202) [W-041816 – W-999999] 371
Seat Assembly (09.0-18.0-300) [H-000001 – H-015063] – 04/01/88 374
Seat Assembly (09.0-18.0-302) [H-015063 – H-999999] 377
Height Sensor (09.0-18.0-400) [H-000001 – H-010848] – 01/01/85 380
Height Sensor (09.0-18.0-400) [W-000001 – W-041573] – 01/01/85 380
Height Sensor (09.0-18.0-402) [H-010848 – H-014038] – 08/01/87 383
Height Sensor (09.0-18.0-402) [W-041573 – W-999999] – 08/01/87 383
Height Sensor (09.0-18.0-404) [H-014038 – H-015063] – 04/01/88 386
Height Sensor (09.0-18.0-406) [H-015063 – H-015167] – 05/01/88 389
Height Sensor (09.0-18.0-408) [H-015167 – H-999999] 392
Sideshift Assembly (09.0-18.0-500) [H-000001 – H-010575] – 10/01/84 396
Sideshift Assembly (09.0-18.0-500) [W-000001 – W-037281] – 10/01/84 396
Sideshift Assembly (09.0-18.0-501) [H-010575 – H-011205] – 05/01/85 399
Sideshift Assembly (09.0-18.0-501) [W-037281 – W-041816] – 05/01/85 399
Sideshift Assembly (09.0-18.0-502) [H-011205 – H-011820] – 04/01/86 402
Sideshift Assembly (09.0-18.0-502) [W-041816 – W-041816] – 04/01/86 402
Sideshift Assembly (09.0-18.0-503) [H-011820 – H-999999] 405
Sideshift Assembly (09.0-18.0-503) [W-041816 – W-999999] 405
Turret Carriage (09.0-18.0-600) [H-000001 – H-010575] – 10/01/84 408
Turret Carriage (09.0-18.0-600) [W-000001 – W-035911] – 10/01/84 408
Turret Carriage (09.0-18.0-602) [H-010575 – H-999999] 412
Turret Carriage (09.0-18.0-602) [W-035911 – W-999999] 412
Console (09.0-18.1-204) [~ – 1A278852] – 09/01/04 416
Console (09.0-18.1-206) [1A319773 – 1A999999] 419
LABELS & DECALS AND ACCESSORIES
Labels and Decals (10.9-18.0-001) [H-000001 – H-014682] – 02/01/88 421
Labels and Decals (10.9-18.0-001) [H-000001 – H-014682] – 02/01/88 423
Labels and Decals (10.9-18.0-001) [H-000001 – H-014682] – 02/01/88 425
Labels and Decals (10.9-18.0-005) [H-014682 – H-999999] 427

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