Crown Forklift TSEV 100 Service Manual – PDF DOWNLOAD

Description

Crown Forklift TSEV 100 Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift TSEV 100 Service Manual – PDF DOWNLOAD

Language : English
Pages :502
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Crown Forklift TSEV 100 Service Manual – PDF DOWNLOAD

INTRODUCTION
This manual is intended for the service mechanic who is seeking information about maintenance and service replacement
parts. It contains a section on troubleshooting which will enable a qualified mechanic to locate and solve problems which
may occur.
OPERATOR INSTRUCTIONS
This manual does not contain operation instructions. Operator Instructions in tag or booklet form are sent with each truck.
Additional copies can be ordered if required. These booklets are for you and your personnel to insure years of safe, troublefree
operation of your Crown Lift Truck. For turret sideloader operator instructions, refer to Crown publication, “You and Your
Crown Turret Sideloader” (PF-9971).
DRIVER TRAINING
Crown has available a complete series of Driver Training programs, in two parts concerning basic safety rules and operating
characteristics of your turret sideloader. To obtain this informative material, ask your Crown Dealer about “Its up to You”
and “You and Your Turret Sideloader”.
SERVICE TRAINING
Complete Service Training is available to the lift truck mechanic, covering all Crown Lift Trucks, SCR systems, wire
guidance, hydraulic and electrical systems. To obtain more information concerning service training, contact your Crown
Dealer.

TABLE OF CONTENTS:

Crown Forklift TSEV 100 Service Manual – PDF DOWNLOAD

Cleaning of Material Handling Equipment 7
Lubricants, Aerosols, and Service Supplies 0
SAE Torque Values 33
Grade 33
Drift Test 37
Component Location 38
Hydraulic Schematic Symbols 41
Pump – Gear 0
Oil Seal Removal 0
Oil Seal Replacement 0
Pump Disassembly 0
Parts Inspection 0
Pump Reassembly 0
Start Up Procedure 0
Steer Pump 50
Adjustments Replacement 66
Component Overview120
Removing & Installing Axle Seal121
Drive Unit Disassembly122
Drive Unit Assembly127
DANGER140
Basic Block Diagram141
Electrical Interlocks142
Manual Steering Control143
Traction Control144
Brake Control145
Main Lift/Lower Control146
Auxiliary Lift/Lower Control147
Pivot Control148
Traverse/Sideshift Control149
Automatic Steering Control150
End Aisle Control (EAC)151
Component Locations152
Power Unit152
Contactor Panel and Swing Out Door153
Operator Compartment154
Platform, Rear and Right155
Load Handler156
Fuses157
AHS, AXS, BPS158
BRS1, 2159
BRS6, 7, CHS1, 2, 4, 5160
CHS3, CTS161
DIS, DMS1, 2, DRS162
EDS, EMS1, 2163
EMS3, 4, FNS, GUS164
HCS, HNS, KYS, LGS165
LMS1, 2, KORS166
PLS, PRS, PTS1, 2167
RGSL, RGSR, SES168
SLS, SRS, TES169
TLS, TRS, TVSL, TVSR170
Encoders176
Operation176
Wire designations176
Testing the encoders176
Channel feedback overview176
Index voltage overview177
Wiring Color Codes180
Wiring Harness181
Power Cables181
Symbol Nomenclature182
Symbols183
Adjustments248
Troubleshooting249
Operational Test 273
Troubleshooting274
Charging278
Troubleshooting279
Drive280
Lift 281
Accessory282
Motor Chart283
Drive Motor290
Brake Adjustment291
Speed Sensor Adjustment292
Load Wheel293
Brake Adjustment293
Load Wheel Brake Pad Replacement295
Brake297
Brake Lines297
Drive Motor Brake Lining Replacement297
Drive Motor Brake Adjustment299
Speed Sensor Adjustment300
Load Wheel Brake Adjustment301
Load Wheel Brake Pad Replacement303
Brake Bleeding304
Relieving Brake System Hydraulic Pressure for Maintenance or Replacement of the Brake Accumulator or Brake Cylinder304
Second Stage Mast Removal308
Power Unit Hydraulics309
Column Roller Adjustment312
Second Stage Installation312
Side Thrust Roller Adjustment313
Second Stage Mast Removal316
Power Unit Hydraulics317
Column Roller Adjustment320
Second Stage Mast Installation321
Side Thrust Roller Adjustment322
Stabilizer Roller Adjustment323
Hanger Bore Measurement Chart327
Definition/Check List328
Cylinder Removal335
Cylinder Replacement336
Cylinder Repair340
Cylinder, Lift Removal 344
Cylinder, Lift Installation345
Packing Replacement346
Cylinder Removal348
Cylinder Replacement350
Cylinder Replacement353
Cylinder Removal356
Packing Replacement357
Cylinder Replacement359
Inspection and Adjustment368
Lubrication370
Pad Replacement370
Mast Shield370
Chain Anchor Adjustment371
Column Roller Adj-TF prior to 4/95371
Column Roller Adj-TN from 10/93, TF from 4/95372
Side Thrust Roller Adj- TF prior to 4/95372
Side Thrust Roller Adj-Plat TF from 4/95, TN from 10/93373
Platform Removal373
Platform Installation376

IMAGES PREVIEW OF THE MANUAL:

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