Crown Forklift V1318 PNEUMATIC LOT 9998 [PSI 4X Engine Truck] Service Manual

Description

Crown Forklift V1318 PNEUMATIC LOT 9998 [PSI 4X Engine Truck] Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift V1318 PNEUMATIC LOT 9998 [PSI 4X Engine Truck] Service Manual – PDF DOWNLOAD

Language : English
Pages :859
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:\

Crown Forklift V1318 PNEUMATIC LOT 9998 [PSI 4X Engine Truck] Service Manual – PDF DOWNLOAD

TITLE 1
CONTENTS 3
GROUP SA SAFE MAINTENANCE 4
Section 1 Safety 5
Section 2 Lifting, Jacking, and Blocking the Truck 7
Section 3 Towing 13
GROUP PS PERIODIC SERVICE 15
Section 1 Maintenance Schedules 16
Section 2 The Planned Maintenance Program 21
GROUP 00 (L-PSI 4X) ENGINE 31
Section 1 Engine Mechanical 32
Section 2 Diagnostic Information and Procedures 39
Section 3 Inspection, Removal and Installation 63
Section 4 Description and Operation170
Section 5 PSI Fuel System179
Section 6 Special Tools and Equipment471
GROUP 01 ENGINE COOLING SYSTEM475
Section 1 Engine Cooling System Specifications and Description476
Section 2 Engine Cooling System Troubleshooting477
Section 3 Engine Cooling SystemTesting and Maintenance478
Section 4 Radiator Removal and Replacemant484
GROUP 03 INTAKE AND EXHAUST SYSTEM487
Section 1 Intake and Exhaust Systems Specifications and Description488
Section 2 Intake System Troubleshooting489
Section 3 Intake System Service490
Section 4 Exhaust Systems493
GROUP 08 TRANSMISSION496
Section 1 DISASSEMBLY497
Section 2 DISASSEMBLY AND REASSEMBLY OF 1st AND 2nd CLUTCH505
Section 3 DISASSEMBLY AND REASSEMBLY OF 3rd CLUTCH519
Section 4 DISASSEMBLY AND REASSEMBLY OF FORWARD AND REVERSE CLUTCHES524
Section 5 REGULATOR VALVE DISASSEMBLY AND REASSEMBLY536
Section 6 CLEANING AND INSPECTION544
Section 7 TROUBLESHOOTING PROCEDURES547
Section 8 TRANSMISSION CONTROLLER554
Section 9 TRANSMISSION REMOVAL AND INSTALLATION572
GROUP 13 ELECTRICAL SYSTEM578
Section 1 Cautions for working on the electrical system579
Section 2 Electrical system Specifications and features580
Section 3 Electrical Circuit Diagram & Electrical Parts Arrangement582
Section 4 Instrument Pod589
Section 5 Air Conditioning System (Option)621
GROUP 21 (L) DRIVE AXLE639
Section 1 System Operation640
Section 2 Differential Carrier Assy642
Section 3 Drive Axle643
Section 4 Problem and Cause647
Section 5 Disassembly and Reassembly of Drive Axle648
Section 6 Transmission Removal and Installation663
GROUP 22 WHEELS AND TIRES667
Section 1 Wheels and Tires Specifications and Description668
Section 2 Pneumatic Wheels and Tires669
GROUP 23 BRAKE SYSTEMBraking/Inching680
Section 1 Braking / Inching System Specifications and Description681
Section 2 Service Brake Troubleshooting683
Section 3 Brake/Inching Pedals and Linkages Adjustments685
Section 4 Brake System
Bleeding687
Section 5 Brake Valve Service688
Section 6 Parking Brake Service691
GROUP 25 STEERING COLUMN AND GEAR692
Section 1 Steering System Specifications and Description693
Section 2 Steering System Troubleshooting695
Section 3 Steering Column and Component Removal and Replacement697
Section 4 Stering System Relief Pressure Check and Adjustment701
Section 5 Steering Gear Overhaul705
GROUP 26 STEER AXLE712
Section 1 Steer Axle Specifications and Description713
Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment715
Section 3 Steer Axle Removal and Replacement719
Section 4 Steer Axle Overhaul723
Section 5 Steer Cylinder Removal and Replacement726
Section 6 Steer Cylinder Overhaul728
GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP732
Section 1 Main Hydraulic Sump, Filters, and Pump Specifications and Description733
Section 2 Main Hydraulic Pump Troubleshooting739
Section 3 Main Hydraulic Removal and Installation742
GROUP 31 Hydraulic Control Valve745
Section 1 Operation of Hydraulic Control Valve746
Section 2 Hydraulic Circuit753
Section 3 Disassembling Hydraulic Valve755
Section 4 Assembling Hydraulic Control Valve762
Section 5 Testing Hydraulic Valve767
GROUP 32 TILT CYLINDERS769
Section 1 Tilt Cylinder Specifications and Description770
Section 2 Tilt Cylinder Checks and Adjustments771
Section 3 Tilt Cylinder Removal and Replacement774
Section 4 Tilt Cylinder Overhaul778
GROUP 34 UPRIGHTS781
Section 1 Upright Specifications and Description782
Section 2 Troubleshooting789
Section 3 Upright Inspection793
Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments803
Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement812
Section 6 Upright Chain Inspection, Adjustment, and Replacement818
Section 7 Fork and Carriage Removal and Replacement827
Section 8 Upright Removal and Replacement831
GROUP 38 COUNTERWEIGHT AND CHASSIS835
Section 1 Counterweight Specifications and Description836
Section 2 Counterweight Removal and Replacement837
Section 3 Overhead Guard/Operator’s Cell Removal and Replacement839
Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement840
Section 5 Operator’s Seat Removal and Replacement842
GROUP 40 SPECIFICATIONS844
Section 1 Nameplates and Decals845
Section 2 General Specifications849
Section 3 Hydraulic Fitting Tightening Procedure858

IMAGES PREVIEW OF THE MANUAL:

S.M 07/24