Crown Forklift WF3000 Series Service Manual 812556-006

Description

Crown Forklift WF3000 Series Service Manual 812556-006 – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift WF3000 Series Service Manual 812556-006 – PDF DOWNLOAD

Language : English
Pages :208
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Crown Forklift WF3000 Series Service Manual 812556-006 – PDF DOWNLOAD

WF3000 1
REVISION 3
SAFETY 17
Safety Symbols used in the Manual 17
Maintenance and Repair 17
Warnings and Labels on the Truck 18
INTRODUCTION 21
General 21
Model-Number 22
LUBRICATION AND ADJUSTMENT 25
Raising And Towing The Truck 25
Component Access 28
Maintenance 30
Recommended Lubricants and Oils 30
Lubricant Table 31
Adjuvants Table 32
Truck Tilt Settings 36
Testing and Adjusting the Lateral Inclination 36
Lowering Plumb Test 36
HYDRAULICS 41
Hydraulic Symbols 41
Hydraulics 45
Hydraulic Reservoir Capacity 45
Changing the Hydraulic oil and Hydraulic Filter 45
Hydraulic system 47
Function 47
MOTOR AND PUMP ASSEMBLY 49
REMOVAL 49
MOTOR 50
PUMP 50
Replacing the relief valve 51
Relief valve test and setting 51
Hydraulic System Troubleshooting 52
DRIVE UNIT 55
Drive unit, general 56
Drive unit removal 56
Drive motor removal 56
Motor disassembly 57
Motor assembly 57
Drive motor assembly 59
Gear unit disassembly 60
Gear unit assembly 61
Adding Oil 63
Drive unit installation 63
ELECTRICS 67
Electrics – General 67
Wire Colour Codes 67
Abbreviations 68
Electrical Symbols 71
Electrical Components 72
SEM0 Traction Controller 78
Maintenance 80
Replacing the SEM0 Traction Controller 81
Parameter Setting after Replacing the Traction Controller 81
Status LED 83
Programmer 84
Operating SEM0 Controller Menu 85
Menu Functions 86
Functions Menu, general 87
Parameter Change Menus 88
Settings and Error Messages 89
Tester Menu 94
Alarms Menu 96
ALARMS Menu 97
Calibrating the Traction Pod100
Config Menu101
CONFIG Menu102
On Board Charger103
Charging Errors105
Replacing the Charger106
Electric Motors107
Traction Motor Maintenance (WF 10 t)108
Traction Motor Maintenance (WF 12 t)109
Pump Motor Maintenance110
Contactors111
Hydraulic Control Module (HCM)113
Battery Discharge Indicator (BDI)114
Battery Discharge Indicator Setting115
Calibration for wet batteries116
TROUBLESHOOTING117
Traction Controller Safety Test118
BRAKE121
Air gap setting123
Brake test124
STEERING129
Live ring bearing129
Control handle return springs130
Steering Chain131
Tiller Handle133
MAST145
Mast Removal145
Installation146
Fork Carriage Removal146
Fork Carriage Installation146
Fork Carriage Adjustment147
Mast Maintenance148
Lowering Plumb Test149
Lift chains150
Fork Tines156
CYLINDERS161
Rod Seal Assembly162
TL Mast Lift Cylinder165
TF Mast Lift Cylinders168
Free Lift Cylinder TF and Mono Mast170
Cylinder Bleeding and Flushing171
Cylinder Shimming172
DIAGRAMS177
WF 3000-10 Standard177
WF3000-10 with Options183
WF 3000-12 Standard189
WF3000-12 with Options195
Wire Harness201
Control handle Wiring202
Power Cables203
HYDRAULIC CIRCUIT207
Hydraulik Schematic Standard Lift207
Hydraulik Schematic Soft Lift208

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