Crown Forklift WP 3000 Pallet Service Manual – PDF DOWNLOAD

Description

Crown Forklift WP 3000 Pallet Service Manual – PDF DOWNLOAD

FILE DETAILS:

Crown Forklift WP 3000 Pallet Service Manual – PDF DOWNLOAD

Language : English
Pages :268
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Crown Forklift WP 3000 Pallet Service Manual – PDF DOWNLOAD

Introduction

Use this manual to do troubleshooting and maintenance
procedures on the lift truck, and for replacement
parts.
Operator instructions
This manual does not have operator instructions.
There are operator instructions with each lift truck.
These instructions are for you and your personnel for
years of safe operation of your Crown lift truck. For operator
instructions, see the WP 3000 Operator Manual.
Operator training
Crown has operator training available through your
Crown dealer. For more on operator training, go to
Training on

TABLE OF CONTENTS:

Crown Forklift WP 3000 Pallet Service Manual – PDF DOWNLOAD

Cleaning of Material Handling Equipment 5
Control of Hazardous Energy 9
Lockout/Tagout 9
Battery 9
Lockout/Tagout Procedures 10
Capacitance 11
Release the Brake 12
Hydraulic 12
Lifting and Blocking 12
Operator’s Daily Checklist 15
Lubricants, Aerosols, and Service Supplies 0
Planned Maintenance 23
Component Access 25
Lubrication 26
Metric Torque Values 43
Grade 43
SAE Torque Values 47
Grade 47
Hydraulic System 75
Circuit Operation 75
Hydraulic Schematic Symbols 79
Drive Unit 90
Drive Unit Inspection 90
Drive Unit Lubrication 91
Drive Tire Replacement 92
Drive Unit Removal 96
Disassemble the Drive Unit 98
Assemble the Drive Unit100
Menus 0
Curtis Handset 0
Main Menu 0
Menu Key 0
Menu Layout 0
Program Menu 0
Monitor Menu 0
Faults Menu 0
Functions Menu 0
Controller Information Menu 0
Programmer Setup Menu 0
X10 Handle® (Access 8)163
X10 Handle® Component Removal and Installation163
Lower and Upper Shell Removal and Installation164
Switch Cap Removal and Installation167
HSS Removal and Installation167
Hydraulic Printed Circuit Board Removal and Installation167
Primary Printed Circuit Board Removal and Installation168
POT, FS, and RS Removal and Installation168
SAS Removal and Installation170
HNS1 and HNS2 Removal and Installation171
Hand Grip Removal and Installation171
Display Gauge 0
Operator indicators 0
Troubleshooting 0
Lift Pump Motor190
Brush Replacement190
Event Codes 0
Symbols 0
Static Return to Off (SRO) Messages 0
Event Code 310 0
Event Code 312 0
Access 3™ over current 0
Event Code 313 0
Access 3™ internal current sensor issue 0
Event Code 314 0
Precharge issue 0
Event Code 315 0
Access 3™ severe under temperature 0
Event Code 316 0
Access 3™ severe over temperature 0
Event Code 317 0
Severe under voltage 0
Event Code 318 0
Severe over voltage 0
Event Code 322 0
Controller overtemp 0
Event Code 323 0
Under voltage cutback 0
Event Code 324 0
Over voltage cutback 0
Event Code 325 0
5 V supply out of range 0
Event Code 327 0
Digital output over current 0
Event Code 328 0
Motor temperature hot cutback 0
Event Code 329 0
Motor temperature sensor (TS) out of range 0
Event Code 331 0
Line coil driver open or short 0
Event Code 332 0
Brake coil driver open or short 0
Event Code 333 0
Pump coil driver open or short 0
Event Code 335 0
Solenoid valve (SV) coil open or short 0
Event Code 336 0
Motor encoder issue 0
Event Code 337 0
Motor open 0
Event Code 338 0
Main contactor welded 0
Event Code 339 0
Main contactor did not close 0
Event Code 351 0
Raise timeout 0
Event Code 361 0
Horn (HN) driver open or short 0
Event Code 362 0
Pump driver is open or short 0
Event Code 363 0
Line contactor open or short 0
Event Code 368 0
VCL (Vehicle Control Language) runtime issue 0
Event Code 369 0
External supply out of range 0
Event Code 371 0
OS (Operating Software) issue 0
Event Code 372 0
PDO (Process Data Object) timeout 0
Event Code 373 0
Stall detected 0
Event Code 377 0
Event Code 389 0
Motor type issue 0
Event Code 391 0
Software mismatch 0
Event Code 392 0
Electric brake issue 0
Event Code 393 0
Encoder LOS (Limited Operating Strategy) 0
Event Code 853 0
Throttle mismatch 0
Event Code 854 0
Throttle POT out of range 0
Event Code 855 0
Tiller warning 0
Event Code 856 0
Tiller com loss 0
Event Code 857 0
SAS (Safety Reverse Switch) mismatch 0
Event Code 858 0
SAS anti-tie down 0
Event Code No Indication 0
Lift truck speed is limited 0
Event Code BATT CAN 0
Event Code BATT ERROR 0
Event Code Display is BLANK 0
X10 Handle and Knuckle Disassembly 0
X10 Handle and Knuckle Assembly 0
Spring Adjustment 0
Upper and Lower Roller Bearings 0
Upper and Lower Roller Bearings Disassembly 0
Upper and Lower Roller Bearings Assembly 0
Lift Cylinder Operation 0
Lift Cylinder Removal 0
Lift Cylinder Disassembly 0
Seals 0
Lift Cylinder Inspection 0
Seal Installation 0
Lift Cylinder Assembly 0

IMAGES PREVIEW OF THE MANUAL:

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