Crusader Engines Product Installation Manual
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LANGUAGE:ENGLISH
PAGES:157
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Crusader Engines Product Installation Manual
- When you chose Crusader, you selected the utmost in premium power for your boating application. Pleasurecraft is the world’s largest manufacturer of gasoline marine inboards, and the clear-cut leader in cutting edge technology. Over the years, we have introduced many breakthrough innovations that quickly became industry standards. No matter which Crusader model you purchased, you can be sure it is equipped with the latest in modern technology for added performance and durability.
- READ THIS MANUAL THOROUGHLY Before you begin the installation of your new Crusader engine, READ THIS MANUAL CAREFULLY AND COMPLETELY. There are many new and exciting features available with your new Crusader that you may wish to take advantage of and plan for as you begin the installation of your new Crusader engine. Crusader Sync-N-Cruz – Every new fuel injected Crusader engine is capable of twin engine synchronization and cruise control with the addition of the Crusader Sync-N-Cruz Kit RF152007. This kit includes a harness and control panel which provides for a very simple installation for plug and play operation.
- For twin engine applications, the Master/Slave engine harness is required. Crusader Engines has worked closely with FW Murphy who makes available multifunction digital displays, such as PowerView and HelmView, plus a complete line of CAN Bus Instrumentation that are completely compatible with your new Crusader engine. The Crusader Engines’ ECM-07 engine management system outputs J1939 and NEMA 2000 protocol messages that may be compatible with other manufacturers’ multifunction display equipment.
- Check with the manufacturer of the display and / or instrument you are considering, prior to purchase, for compatibility with the Crusader ECM-07 system. Crusader Engines has taken care to develop a complete line of adapters and boat harnesses to make your new installation as seamless as possible. Items available include adapters for engine to existing boat harness, twin engine Master/Slave harness, engine alarm kit, electric fuel solenoid valves, and water separating fuel filters.
- Please read this manual carefully and plan ahead. There may be additional items that you may wish to replace or upgrade as you install your new Crusader engine. If you do not understand any portion of the manual or require additional supplies or accessories, contact your Distributor/Dealer for clarifi cation or assistance. The descriptions and specifi cations contained in this manual were in effect at the time of printing. Crusader Marine Engines’ policy of continued improvement reserves the right to change specifi cations or design without notice and without obligation.
This manual will cover the following Crusader engines:
Year Model
2007 5.0L MPI
2007 5.7L MPI
2007 6.0L MPI
2007 8.1L MPI
2007 8.1L MPI (HO)
2007 Classic 5.7L Carburetor
TABLE OF CONTENTS:
Crusader Engines Product Installation Manual
General Information 3
Engine Models 3
Crusader Accessories 3
Engine Installation Accessories 3
Installation Supplies 3
Installation Drawings 3
Engine and Transmission Combinations 4-6
Transmission Rotation 6-7
Gear Ratio Selection 8
Propeller Shaft / Coupling 8
Transmission and Propeller Rotation 8
Propeller Selection 8-11
Boat Construction 12
Installation Requirements 12
Instrumentation 13
Twin Engine Synchronization and Speed Control (Optional) 13
Master/Slave Wiring Connection 14
Engine Warning Kit (Optional) 14-15
Electrical System Precautions 16
Engine Harness Electrical Connector Identifi cation 17
Crusader Classic 57L Carburetor – Electrical System Precautions 18
Crusader Classic Installation Accessories 18
Crusader Classic Engine Wiring Diagram 19
Boat Adapter Harness Diagram 20
Engine Boat Harnesses and Accessories Diagram 21
Crusader Boat Harness Wiring Diagram 22
Engine Speed Control/CAN-Bus Harness Diagram 23
Sync/Cruise Switch Panel Wiring Diagram 24
Crusader Boat Speed Control Harness Wiring Diagram 25
Engine Compartment Ventilation 26
Fuel Supply and Return Connections 27
Fuel Inlet Restriction 28
Fuel Lines 28
Fuel System Pressure Check 28
Gasoline Requirements 29
Gasoline Containing Alcohol 29
Fuel Stabilizer Recommendations for Ethanol Blended Fuel 29
Fuel Filter Recommendations for Ethanol Blended Fuel 30
Exhaust System 31
Exhaust Risers 31-34
Throttle/Shift Remote Control and Cables 35
Seawater Pickup Connection 35
Seacock Size Recommendation 35
Sea Strainer Recommendation 35
Crankcase Oil Dipstick Relocation 35
Engine Installation 36
2
L510023-07
SECTION Page
Torque Specifi cations 36
Preliminary Engine Alignment 36
Final Engine Alignment 37-39
Throttle/Shift Cables 39-43
Audio Alarm System 43
Exhaust System Connection 44
Engine Harness Connection 44
Battery Connection 44
Master Engine Specifi cations 45-48
Delivery Preparation 49
Pre-Delivery Checklist 49
Pre-Delivery Procedure 50-59
INSTALLATION DRAWINGS:
EXHAUST SYSTEM INSTALLATION GUIDELINES 60
CAPTAIN’S CHOICE INSTALLATION DRAWINGS:
57L BOSCH / VELVET DRIVE 72 REDUCTION 61
57L BOSCH / HURTH 630 8° DOWN ANGLE 62
57L BOSCH / HURTH 630V 63
57L BOSCH / VELVET DRIVE 72 DIRECT DRIVE 64
60L W/4 IN RISERS / HURTH 630 8° DOWN ANGLE 65
81L / HURTH 630A 8° DOWN ANGLE 66
81L / VELVET DRIVE 72 DIRECT DRIVE 67
81L / VELVET DRIVE 72 REDUCTION 68
CRUSADER XL SERIES INSTALLATION DRAWINGS:
350XL-HT WITH HURTH V-DRIVE GEAR 69
350XL-HT WITH VELVET DRIVE 5000V GEAR 70
350XL-HT WITH HURTH SERIES – 8° DOWN ANGLE 71
350XL-HT WITH VELVET DRIVE 72 SERIES V-DRIVE 72
350XL-HT WITH VELVET DRIVE 72 SERIES REDUCTION 73
350XL-HT WITH VELVET DRIVE 5000 SERIES – 8° DOWN ANGLE 74
Crusader Engines Distributors 75
Appendix A Captain’s Choice and Xli Installation Drawings A1-A40
Appendix B XL Series Installation Drawings B1-B30
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]