Cushman 826767 Haulster & Turf-Truckster Service Manual – PDF DOWNLOAD
DESCRIPTION:
Cushman 826767 Haulster & Turf-Truckster Service Manual – PDF DOWNLOAD
GENERAL:
- Proper service and repair is important for the safe, reliable operation of all mechanical products. The service procedures we recommend and describe in this service manual are effective methods for performing service operations. Some of these service operations require the use of tools specially designed for the purpose.
- These special tools should be used when and as recommended. It is important to note that some warnings against the use of specific service methods that can damage the vehicle or render it unsafe are stated in this service manual. However, please remember that these warnings are not all inclusive.
- Since OMC-LINCOLN could not possibly know, evaluate and advise the service trade of all possible ways in which service might be done or of the possible hazardous consequences of each way, we have not undertaken any such broad evaluation. Accordingly, anyone who uses a service procedure or tool which is not recommended by OMC-LINCOLN must first thoroughly satisfy himself that neither his nor the vehicle’s safety will be jeopardized by the service methods selected. Housings and covers- around the engine are machinery guards.
- Operation of the vehicle with these guards removed exposes the operator to additional hazards. When replacing components having safety warnings attached, the safety warnings must be attached to the replacement parts. SAFETY The purpose of the safety symbols is to attract your attention to possible dangers. The symbols, and the explanations with them, deserve your careful attention and understanding. Safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. To assure that you are fully aware of safety and service information, the following two symbols are used throughout this book.
TABLE OF CONTENTS:
Cushman 826767 Haulster & Turf-Truckster Service Manual – PDF DOWNLOAD
SPECIFICATIONS
Battery 12
Bulbs, Fuses & Flasher 12
Capacities 12
Dms100s 11
Engine 11
Gear Ratios 12
Torque Chart 13
SECTION 2
LUBRICATION
Lubrication Charts and
Maintenance Guides
898407 24
898415 25
898419 23
898425 21
898434 22
898435 22
898436 26
898437 21
898444 212
898447 28
898507 29
898515 211
898519 23
898525 21
898547 210
SECTION 3
TUNE·UP
Air Cleaner 33
Battery 33
Carburetor 33
Emission Control 33
Ignition Timing 31
Jump Starting 34
Point Setting 31
Spark Advance 31
Spark Plugs 31
Starter 33
Tappet Adjustment 32
SECTION 4
ENGINE OVERHAUL
Alternator 414
Camshaft 45
Carburetor 414
Crankcase 45
Crankshaft 45
Cyl1nders & Valves 47
Disassembly 41
Flywheel 41
Ignition Coil & Resistor 414
Oil Pump , 413
Pistons and Connecting Rods 410
Reassemb!y 45
Starter 413
Tappet Adjustment 413
Throttle Linkage 414
Timer & Governor 414
Troubleshooting 415
SECTION 5
FUEl SYSTEM
Fuel Filter 58
fue! Pump 59
Keihin Carburetor 55
Zenith Carburetor 51
SECTION 6
ELECTRICAL SYSTEM
Starter Drive 67
Starter Gear 68
Starter Motor 64
Timer and Governor 61
Wiring Diagrams;_
SECTION 7
CLUTCH
Interlock Switch 73
Overhaul 71
Pedal Adjustment 72
Troubleshooting 73
SECTION 6
TRANSMISSION
Assembly 82
Auxiliary Transmission 810
Cluster Gear 8 ·3
Disassembly 81
Mainshaft 8·6
Power·Take·Off 89
Reverse ld!er 83
Synchronizer 83
Troubleshooting 88
SECTION 9
DI FFERENTtAL
Axles 95
Carrier 91
Overhaul 91
Troubleshooting 96
Worm 94
Worm Gear , 92
SECTION 10
STEERING
Damper Adjustment 107
Fork Bearing Adjust 107
Front Wheel Bearings 106
Steering Gear Overhaul i01
Wheel Alignment \4 whl) 106
SECTION 11
BRAKES
Adjustment ii4
Hydraulic Brakes 1i 1
Master Cy! i nder 1 i 6
Parking Brake 115
Shoe Replacement i i i
Wheel Cylinder 1 i 7
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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