Daewoo Doosan 440 Plus 460 470 Plus Series Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD

Description

Daewoo Doosan 440 Plus 460 470 Plus Series Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan 440 Plus 460 470 Plus Series Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD – PDF DOWNLOAD

• Note that DOOSAN Infra core is ISO 14001 certified which is harmonized with ISO 9001 Periodic ENVIRONMENTAL AUDITS & ENVIRONMENTAL PERFORMANCE EVALUATIONS have been made by internal and external inspection entities.
• LIFE – CYCLE ANALYSIS has also been made through out the total product life. ENVIRONMENT MANAGEMENT SYSTEM includes DESIGN FOR ENVIRONMENT from the initial stage of the design.
• ENVIRONMENT MANAGEMENT SYSTEM considers environmental laws & regulations, reduction or elimination of resource consumption as well as environmental emission or pollution from industrial activities, energy saving, environment – friendly product design(lower noise, vibration, emission, smoke, heavy metal free, ozone depleting substance free, etc.), recycling, material cost reduction, and even environmentally oriented education for the employee

1. OWNER / OPERATOR SAFETY OVERVIEW

1.1. Safety Message for Owners and Operators:

• Your DOOSAN equipment has been designed with the safety of the persons who will operate and service it in mind. However, our care in designing this equipment does not guarantee that it will be used in a safe manner. Safe operating practice is where your responsibility and the responsible actions of the persons who operate this equipment take over.

1.1.1. Owner/Employer Responsibility :

• Both the Occupational Safety and Health Act (OSHA) and the American National Standards Institute (ANSI) make you, the employer, responsible for providing formal training and a safe workplace environment for the use of this equipment.
• Your responsibility also includes establishing daily inspections and scheduled maintenance practices to ensure the equipment’s ongoing safe operating condition. The manual you are reading now is intended to help you meet your responsibilities.
• It identifies warning labels on the equipment and explains what they mean. It describes some of the general and specific hazards to be aware of when operating the equip ment.It also offers some suggestions for establishing workplace rules and operator training programs.
• As the owner/employer, you also have the responsibility to be certain that the equipment you have placed into service is capable of doing its intended job. –

TABLE OF CONTENTS:

Daewoo Doosan 440 Plus 460 470 Plus Series Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD – PDF DOWNLOAD

CONTENTS
1.0. OWNER/OPERATOR SAFETY OVERVIEW
1.1. Safety Message for Owners and Operators ………………………………………………………………………………1
1.1.1. Owner/Employer Responsibility ……………………………………………………………………………………1
1.1.2. Operator Responsibility ………………………………………………………………………………………………..2
1.2. Maintaining a Safe Workplace………………………………………………………………………………………………….3
1.3. Matching the Machine to the Job …………………………………………………………………………………………….4
1.3.1. Warning Signal Options………………………………………………………………………………………………..4
1.3.2. Modifications ………………………………………………………………………………………………………………4
1.4. Maintenance Practices …………………………………………………………………………………………………………..5
1.5. Operator Safety Training …………………………………………………………………………………………………………5
1.5.1. Formal Training …………………………………………………………………………………………………………..5
1.5.2. Inspection Training ……………………………………………………………………………………………………..6
1.5.3. Training Program Development ……………………………………………………………………………………6
1.5.4. Practical Training…………………………………………………………………………………………………………7
1.5.5. Recognition ………………………………………………………………………………………………………………..7
1.6. Information Resources for Operation, Maintenance, and Safety ………………………………………………….7
2.0. SAFETY INFORMATION
2.1. Safe Operating Practices…………………………………………………………………………………………………………9
2.2. Rated Operating Load Plate ………………………………………………………………………………………………….11
2.3. Safety Warning Label Locations and Descriptions ……………………………………………………………………12
2.3.1. Label Locations …………………………………………………………………………………………………………12
2.3.2. Label Descriptions……………………………………………………………………………………………………..13
2.4. General Safety and Hazard Information ………………………………………………………………………………….18

2.4.1. Unauthorized Modification …………………………………………………………………………………………18
2.4.2. Clothing and Personal Protective Items……………………………………………………………………….18
2.4.3. Mounting and Dismounting …………………………………………………………………………………………19
2.4.4. Fire Prevention and Hazardous Fluids and Vapors ……………………………………………………….20
2.5. Operating Safety ………………………………………………………………………………………………………………….21
2.5.1. Work Site Safety ……………………………………………………………………………………………………….21
2.5.2. Operator’s Cab …………………………………………………………………………………………………………22
2.5.3. Safe Operating Practices …………………………………………………………………………………………..22
2.5.4. Ventilation for Enclosed Areas ……………………………………………………………………………………23
2.5.5. Flammable and Explosive Atmospheres ……………………………………………………………………….23
2.5.6. Precautions for Mirrors, Windows, and Lights ………………………………………………………………24
2.5.7. Ensuring Visibility ……………………………………………………………………………………………………..24
2.5.8. Traveling in Reverse, Safe Working Zone ……………………………………………………………………25
2.5.9. Avoiding High-Voltage Cables……………………………………………………………………………………..25
2.5.10. Operating on Snow ……………………………………………………………………………………………………26
2.5.11. Working on Loose Ground …………………………………………………………………………………………26
2.5.12. Preventing Crushing or Cutting ……………………………………………………………………………………27
2.5.13. Parking ……………………………………………………………………………………………………………………27
2.5.14. Precautions for Attachments ……………………………………………………………………………………….28
2.5.15. Precautions for Loading and Emptying the Bucket…………………………………………………………28
2.5.16. Precautions for Stopping the engine…………………………………………………………………………….29
2.6. Maintenance Safety ………………………………………………………………………………………………………………30
2.6.1. Periodic Maintenance ………………………………………………………………………………………………..30
2.6.2. Precautions for High Temperature Operations ………………………………………………………………31
2.6.3. Maintaining and Inspecting Hydraulic Equipment …………………………………………………………..32
2.6.4. Precautions for High Pressure Oil………………………………………………………………………………..33
2.6.5. Preventing Battery Hazards ……………………………………………………………………………………….34
2.6.6. Waste Material Precautions ……………………………………………………………………………………….35
2.6.7. Rotating Fans and Belts …………………………………………………………………………………………….35
2.6.8. Tire Maintenance……………………………………………………………………………………………………….36
3.0. SERIAL NUMBER LOCATIONS
3.1. Vehicle Serial Number …………………………………………………………………………………………………………..37
3.2. Engine Serial Number …………………………………………………………………………………………………………..37
4.0. MACHINE COMPONENTS
4.1. Identification of Machine Parts ………………………………………………………………………………………………39
5.0. CONTROLS AND INSTRUMENTS
5.1. Instrument Panel ………………………………………………………………………………………………………………….41
5.2. Controls …………………………………………………………………………………………………………………………….45
5.2.1. Drive Control Lever ………………………………………………………………………………………………….45
5.2.2. Pedals ……………………………………………………………………………………………………………………46
5.2.3. Boom Pedal …………………………………………………………………………………………………………….46
5.2.4. Bucket Pedal …………………………………………………………………………………………………………..47
5.2.5. Auxiliary Hydraulics Thumb Control …………………………………………………………………………….47
5.2.6. Engine Control …………………………………………………………………………………………………………48
5.2.7. Seat Bar ………………………………………………………………………………………………………………….49
5.3. Controls (Joystick : Option) ………………………………………………………………………………………………….50
5.3.1. Drive Control Lever ………………………………………………………………………………………………….51
5.3.2. Boom & Bucket Handle ………………………………………………………………………………………………52
5.3.3. Auxiliary Hydraulic Thumb Control ………………………………………………………………………………53
5.3.4. Engine Control Joystick………………………………………………………………………………………………55
6.0. OPERATING INSTRUCTIONS
6.1. Inspection Before Boarding ………………………………………………………………………………………………….56
6.2. Boarding the Loader …………………………………………………………………………………………………………….56
6.3. Starting………………………………………………………………………………………………………………………………..57
6.4. Traveling and Steering …………………………………………………………………………………………………………59
6.5. Traveling and Steering (Joystick : Option)………………………………………………………………………………..61
6.6. Operation …………………………………………………………………………………………………………………………..62
6.7. Traveling on a Slope, Parking ………………………………………………………………………………………………64
6.8. Towing Procedures ………………………………………………………………………………………………………………66
6.9. Lifting ………………………………………………………………………………………………………………………………..67
6.10. Transportation ……………………………………………………………………………………………………………………..68
6.11. Bucket and Attachments ……………………………………………………………………………………………………….69
6.12. Boom Lock Operation………………………………………………………………………………………………………….. 72
7.0. PERIODIC MAINTENANCE
7.1. Safety Warnings……………………………………………………………………………………………………………………74
7.2. Access to Items Requiring Service …………………………………………………………………………………………75
7.2.1. Rear Door and Engine Hood ……………………………………………………………………………………..75
7.2.2. Canopy Tilting …………………………………………………………………………………………………………..76
7.3. Daily Pre/Post Start Checks ………………………………………………………………………………………………….77
7.3.1. Pre-Start Checks ……………………………………………………………………………………………………….77
7.3.2. After Starting-Before Operation……………………………………………………………………………………78
7.4. Service Schedule ………………………………………………………………………………………………………………..79
7.5. Lubrication Points ………………………………………………………………………………………………………………..81
7.6. Operator Restraint Lubrication and Maintenance ……………………………………………………………………..86
7.6.1. Lubrication ………………………………………………………………………………………………………………87
7.6.2. Function ………………………………………………………………………………………………………………….87
7.7. Engine Lubrication ………………………………………………………………………………………………………………88
7.7.1. General ……………………………………………………………………………………………………………………88
7.7.2. Draining Engine Oil ……………………………………………………………………………………………………89
7.7.3. Remove/Replace Engine Oil Filter ………………………………………………………………………………91
7.8. Engine Cooling System …………………………………………………………………………………………………………91
7.9. Fan Belt ………………………………………………………………………………………………………………………………92
7.9.1. Belt Tension………………………………………………………………………………………………………………92
7.9.2. Adjustment………………………………………………………………………………………………………………..92
7.10. Two Stage Air Filter ………………………………………………………………………………………………………………93
7.10.1. Removal-Primary Element …………………………………………………………………………………………93
7.10.2. Removal-Secondary Element ……………………………………………………………………………………..94
7.10.3. Installation ………………………………………………………………………………………………………………..94
7.11. Spark Arrestor ……………………………………………………………………………………………………………………..94
7.11.1 General ……………………………………………………………………………………………………………………94
7.11.2 Maintenance …………………………………………………………………………………………………………….95
7.12. Battery ………………………………………………………………………………………………………………………………..95
7.12.1. Remove and Install ……………………………………………………………………………………………………95
7.12.2 Jump Starting the Loader …………………………………………………………………………………………..96
7.13. Fuel System/Filters ………………………………………………………………………………………………………………97
7.13.1. Removal/Installation-Fuel Filter,Water Separater …………………………………………………………..98
7.13.2. Fuel Tank Drain …………………………………………………………………………………………………………99
7.14. Priming the Fuel System ……………………………………………………………………………………………………..101
7.14.1. Bleeding the Fuel System …………………………………………………………………………………………101
7.14.2. Draining the Water ………………………………………………………………………………………………….103
7.14.3. Cleaning Fuel Strainer………………………………………………………………………………………………104
7.15. Hydraulic System Maintenance …………………………………………………………………………………………….106
7.15.1. Oil Level Indicator ……………………………………………………………………………………………………106
7.15.2. Filter Replacement ………………………………………………………………………………………………….107
7.15.3. Hydraulic Fluid Replacement ……………………………………………………………………………………108
7.16. Chain Case Drain and Refill ………………………………………………………………………………………………..109
7.17. Parking Brake Adjustment ……………………………………………………………………………………………………110
7.18. Tire Maintenance ………………………………………………………………………………………………………………..111
7.18.1. General Information ………………………………………………………………………………………………….111
7.18.2. Inflation Pressures ……………………………………………………………………………………………………111
7.18.3. Installation and Removal …………………………………………………………………………………………..111
8.0. DIMENSIONAL & PERFORMANCE SPECIFICATION
8.1. Dimensional Specifications ………………………………………………………………………………………………….112
8.2. Operational Specification (Per SAE J732 Feb 80) ………………………………………………………………….116
8.2.1. Performance …………………………………………………………………………………………………………..116
8.2.2. Power Unit ………………………………………………………………………………………………………………117
8.2.3. Final Drive Components …………………………………………………………………………………………..118
8.2.4. Hydrostatic Transmission Pump ………………………………………………………………………………..119
8.2.5. Hydraulic System ……………………………………………………………………………………………………120
8.2.6. Electrical Components …………………………………………………………………………………………….123
8.2.7. Instrument Features ………………………………………………………………………………………………..124
8.2.8. Seat ……………………………………………………………………………………………………………………….124
8.2.9. Noise ……………………………………………………………………………………………………………………..124
8.2.10. Fluid Capacities & Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
• ENVIRONMENT PROTECTION SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126

DAEWOO DOOSAN 440 PLUS 460 470 PLUS SERIES SKID STEER LOADER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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R.D