Daewoo Doosan 440 Plus 460 Series 470 Plus Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD

Description

Daewoo Doosan 440 Plus 460 Series 470 Plus Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan 440 Plus 460 Series 470 Plus Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD

Environment Management:

• Note that DOOSAN Infracore is ISO 14001 certified which is harmonized with ISO 9001 Periodic ENVIRONMENTAL AUDITS & ENVIRONMENTAL PERFORMANCE EVALUATIONS have been made by internal and external inspection entities.
• LIFE – CYCLE ANALYSIS has also been made through out the total product life. ENVIRONMENT MANAGEMENT SYSTEM includes DESIGN FOR ENVIRONMENT from the initial stage of the design.
• ENVIRONMENT MANAGEMENT SYSTEM considers environmental laws & regulations, reduction or elimination of resource consumption as well as environmental emission or pollution from industrial activities, energy saving, environment – friendly product design(lower noise, vibration, emission, smoke, heavy metal free, ozone depleting substance free, etc.), recycling, material cost reduction, and even environmentally oriented education for the employee.

Owner/Employer Responsibility :

• Both the Occupational Safety and Health Act (OSHA) and the American National Standards Institute (ANSI) make you, the employer, responsible for providing formal training and a safe workplace environment for the use of this equipment.
• Your responsibility also includes establishing daily inspections and scheduled maintenance practices to ensure the equipments ongoing safe operating condition. The manual you are reading now is intended to help you meet your responsibilities.
• It identifies warning labels on the equipment and explains what they mean. It describes some of the general and specific hazards to be aware of when operating the equipment. It also offers some suggestions for establishing workplace rules and operator training programs.

TABLE OF CONTENTS:

Daewoo Doosan 440 Plus 460 Series 470 Plus Skid Steer Loader Operation & Maintenance Manual – PDF DOWNLOAD

WARNING.pdf..................................................................................  1
440/460/470Series............................................................................  3
440,460,470SeriesTOC.pdf.....................................................................  9
Owner/Operator Safety Overview............................................................... 15
	Safety Message for Owners and Operators.................................................. 15
		Owner/Employer Responsibility........................................................ 15
		Operator Responsibility.............................................................. 16
	Maintaining a Safe Workplace............................................................. 17
	Matching the Machine to the Job.......................................................... 18
		Warning Signal Options............................................................... 18
		Modifications........................................................................ 18
	Maintenance Practices.................................................................... 19
	Operator Safety Training................................................................. 19
		Formal Training...................................................................... 19
		Inspection Training.................................................................. 20
		Training Program Development......................................................... 20
		Practical Training................................................................... 21
		Recognition.......................................................................... 21
	Information Resources for Operation, Maintenance, and Safety............................. 21
Safety Information........................................................................... 23
	Safe Operating Practices................................................................. 23
	Rated Operating Load Plate............................................................... 25
	Safety Warning Label Locations and Descriptions.......................................... 26
		Label Locations...................................................................... 26
		Label Descriptions................................................................... 28
	General Safety and Hazard Information.................................................... 34
		Unauthorized Modification............................................................ 34
		Clothing and Personal Protective Items............................................... 35
		Mounting and Dismounting............................................................. 36
		Fire Prevention and Hazardous Fluids and Vapors...................................... 37
	Operating Safety......................................................................... 39
		Work Site Safety..................................................................... 39
		Operator’s Cab....................................................................... 40
		Safe Operating Practices............................................................. 40
		Ventilation for Enclosed Areas....................................................... 41
		Flammable and Explosive Atmospheres.................................................. 41
		Precautions for Mirrors, Windows, and Lights......................................... 42
		Ensuring Visibility.................................................................. 42
		Traveling in Reverse, Sate Working Zone.............................................. 43
		Avoiding High-Voltage Cables......................................................... 44
		Operating on Snow.................................................................... 44
		Working on Loose Ground.............................................................. 45
		Preventing Crushing or Cutting....................................................... 45
		Parking.............................................................................. 46
		Precautions for Attachments.......................................................... 46
		Precautions for Loading and Emptying the Bucket...................................... 47
		Precautions for Stopping the Engine.................................................. 47
	Maintenance Safety....................................................................... 48
		Periodic Maintenance................................................................. 48
		Precautions for High Temperature Operations.......................................... 49
		Maintaining and Inspecting Hydraulic Equipmen........................................ 50
		Precautions for High Pressure Oil.................................................... 52
		Preventing Battery Hazards........................................................... 53
		Waste Material Precautions........................................................... 55
		Rotating Fans and Belts.............................................................. 56
		Tire Maintenance..................................................................... 56
Serial Number Locations...................................................................... 57
	Vehicle Serial Number.................................................................... 57
	Engine Serial Number..................................................................... 58
Machine Components........................................................................... 59
	Identification of Machine Parts.......................................................... 60
Contols and Instruments...................................................................... 63
	Instrument Panel......................................................................... 64
	Controls................................................................................. 73
		Drive Control Lever( ①,② )........................................................... 74
		Pedals ( ③, ④ )...................................................................... 74
		Boom Pedal ( ③ )..................................................................... 75
		Bucket Pedal ( ④ )................................................................... 75
		Auxiliary Hydraulics Thumb Control (®Ï).............................................. 76
		Engine Control....................................................................... 77
		Seat Bar............................................................................. 78
	Controls (Joystick : Option)............................................................. 79
		Drive Control Lever( ① Joystick)..................................................... 79
		Boom & Bucket Handle ( ② )........................................................... 80
		Auxiliary Hydaulic Thumb Control..................................................... 80
		Engine Control Joystick.............................................................. 82
Operating Instructions....................................................................... 83
	Inspection Before Boarding............................................................... 83
	Boarding the Loader...................................................................... 83
	Starting................................................................................. 85
	Traveling and Steering................................................................... 87
	Traveling and Steering (Joystick : Option)............................................... 89
	Operation................................................................................ 91
	Traveling on a Slope, Parking............................................................ 93
	Towing Procedures........................................................................ 95
	Lifting.................................................................................. 97
	Transportation........................................................................... 98
	Bucket and Attachments................................................................... 99
Periodic Maintenance.........................................................................105
	Safety Warnings..........................................................................105
	Access to Items Requiring Service........................................................106
		Rear Door and Engine Hood............................................................106
		Canopy Tilting.......................................................................108
	Daily Pre/Post Start Checks..............................................................110
		Pre-Start Checks.....................................................................110
		After Starting-Before Operation......................................................111
	Service Schedule.........................................................................112
	Lubrication Points.......................................................................115
	Operator Restraint Lubrication and Maintenance...........................................121
		Lubrication..........................................................................121
		Function.............................................................................121
	Engine Lubrication.......................................................................122
		General..............................................................................122
		Draining Engine Oil..................................................................123
		Remove/Replace Engine Oil Filter.....................................................124
	Engine Cooling System....................................................................125
	Fan Belt.................................................................................127
		Belt Tension.........................................................................127
		Adjustment...........................................................................127
	Two Stage Air Cleaner....................................................................128
		Removal-Primary Element..............................................................128
		Removal-Secondary Element............................................................129
		Installation.........................................................................129
	Spark Arrestor...........................................................................130
		General..............................................................................130
		Maintenance..........................................................................130
	Battery..................................................................................131
		Remove and Install...................................................................131
		Jump Starting the Loader (See Caution “Preventing Battery Hazards” on page231.)....132
	Fuel System/Filters......................................................................132
		Removal/Installation-Fuel Filter, Water separator....................................133
		Fuel Tank Drain......................................................................134
	Priming the Fuel System..................................................................136
		Breeding the Fuel System.............................................................136
		Draining the Water...................................................................138
		Cleaning Fuel Strainer [460 Plus / 460, 470 Plus Only]...............................139
	Hydraulic System Maintenance.............................................................140
		Oil Level Indicator..................................................................140
		Filter Replacement...................................................................142
		Hydraulic Fluid Replacement..........................................................143
	Chain Case Oil Drain and Refill..........................................................144
		Chain Case Drain Plugs...............................................................144
		Chain Case Oil Refill................................................................144
	Parking Brake Adjustment.................................................................145
	Tire Maintenance.........................................................................146
		General Information..................................................................146
		Inflation Pressures..................................................................147
		Installation and Removal.............................................................147
Dimensional & Performance Specifications.....................................................149
	Dimensional Specifications...............................................................150
	Operational Specification (Per SAE J732 Feb 80)..........................................154
		Performance..........................................................................154
		Power Unit...........................................................................156
		Final Drive Components...............................................................157
		Hydrostatic Transmission Pump........................................................158
		Hydraulic System.....................................................................160
		Electrical Components................................................................165
		Instrument Features..................................................................166
		Seat.................................................................................167
		Noise................................................................................167
		Fluid Capacities & Specifications....................................................168
	Environment Protection Section...........................................................169

DAEWOO DOOSAN 440 PLUS 460 SERIES 470 PLUS SKID STEER LOADER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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