Daewoo Doosan DL200-3 DL200TC-3 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

Description

Daewoo Doosan DL200-3 DL200TC-3 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan DL200-3 DL200TC-3 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

• This Operation & Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment.
• READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT.
• Keep this manual in the cabin so it is always available. If it is lost, order another one from your DOOSAN distributor. If there are any questions, contact your DOOSAN distributor.
• This manual may illustrate options and accessories not installed on your equipment. Any modification made without written authorization or approval from DOOSAN can create a safety hazard.
• Always replace parts with genuine DOOSAN parts or DOOSAN authorized replacement parts.

• The machine has three control units. The Gauge Panel provides the operator with information and is integrated with the display unit, warning lights and instruments.
• The Vehicle Controller (for the machine) receives signals from sensors on the machine and these are transmitted to the Gauge Panel. The E-ECU controls the engine.

Power Transmission:

• The transmission is electro hydraulically controlled, where all gears are in constant mesh.
• The gear ranges are achieved by applying different combinations of clutches. Between the engine and transmission gears there is a hydraulic torque converter, which controls the output torque.
• The front and rear axles have planetary gears in the wheel hubs and this reduces the stress on the respective driveshafts.
• The axle’s differentials use a LSD (Limited Slip Differential) design or DHL (Differential Hydraulic Lock) design (optional).

• The machine is provided with a dual circuit, all hydraulic, brake system with one circuit for each axle.
• Each circuit meets the requirements for secondary brake capability.

• The parking brake is a dry disk brake built into the transmission output shaft.
• The brake is applied by spring force and is released hydraulically.

• The machine uses a load sensing, hydraulic power steering system.
• It has a steering arc of 40°.

• The cabin has a heating and ventilation system with defrosting for front and rear windows.
• Air-conditioning is standard. The cabin has two emergency exits, the door and right side window.

• The cabin is approved as a protective cabin according to FOPS and ROPS standards.
• (FOPS-ISO 3449, ROPS-ISO 3471) FOPS is an abbreviation of Falling Object Protective Structure (overhead protection) and ROPS is an abbreviation of Roll-over Protective Structure (roll-over protection) for a seat belted operator.
• Never perform any unauthorized alterations to the cabin, e.g. lowering the roof height, drilling, welding on brackets for fire extinguisher, radio aerial or other equipment, without Doosan approval.

TABLE OF CONTENTS:

Daewoo Doosan DL200-3 DL200TC-3 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

Foreword …………………………………………………………………………1-1
CE Marking, EMC Directive ……………………………………………………… 1-3
Communication Equipment Installation………………………………………. 1-4
Product Plates………………………………………………………………………… 1-5
Safety Messages ……………………………………………………………………. 1-6
AEM Safety Manual (North America Only) …………………………………. 1-7
Federal Emission Control Systems……………………………………………. 1-8
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-14
Transportation………………………………………………………………………. 1-25
Operation …………………………………………………………………………….. 1-27
Maintenance ………………………………………………………………………… 1-45
Environment and Circumstances …………………………………………….. 1-59
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-6
Steering Console and Pedals …………………………………………………… 2-7
Front Instrument Panel ………………………………………………………….. 2-18
Multifunction Gauge and Graphic Information Display………………… 2-24
Right Side Switch Panel…………………………………………………………. 2-53
Various Cabin Locations ………………………………………………………… 2-68
Heater and Air Conditioner Operation………………………………………. 2-74
Stereo/CD Player (Optional) …………………………………………………… 2-80
Seat Adjustment Mechanical Suspension (Standard)………………… 2-81
Seat Adjustment W/Air Suspension and Heater ………………………… 2-84
Seat Belt ……………………………………………………………………………… 2-86
Door Side Latch ……………………………………………………………………. 2-87
Arm Rest……………………………………………………………………………… 2-88
Fuse Box/Relay…………………………………………………………………….. 2-88
Wheel Chocks………………………………………………………………………. 2-91
Operation…………………………………………………………………………3-1
To Operate a New Wheel Loader ……………………………………………… 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Machine Travel …………………………………………………………………….. 3-22
If Engine Stalls While Traveling ………………………………………………. 3-24
Working in Water ………………………………………………………………….. 3-25
Towing ………………………………………………………………………………… 3-26
F/R (Forward/Reverse) Travel Control System………………………….. 3-28
Machine Shut Down………………………………………………………………. 3-29
Operation of Attachment ………………………………………………………… 3-31
Bucket Angle Indicator …………………………………………………………… 3-31
Adjustment of Bucket Position Switch………………………………………. 3-32
Operation Under Abnormal Conditions …………………………………….. 3-33
Long Term Storage ……………………………………………………………….. 3-39
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………….. 4-7
Handling Oil, Fuel, Coolant …………………………………………………….. 4-10
Electrical System Maintenance……………………………………………….. 4-14
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-15
Preventive Maintenance ………………………………………………………… 4-22
Table of Recommended Lubricants …………………………………………. 4-24
Transmission Oil …………………………………………………………………… 4-27
Axle Oils………………………………………………………………………………. 4-28
Fluid Capacities ……………………………………………………………………. 4-30
Lubrication and Service Chart…………………………………………………. 4-31
Maintenance Intervals……………………………………………………………. 4-35
10 Hour / Daily Service ………………………………………………………….. 4-37
50 Hour / Weekly Service ………………………………………………………. 4-45
250 Hour / Monthly Service…………………………………………………….. 4-54
500 Hour / 3 Month Service ……………………………………………………. 4-63
1,000 Hour / 6 Month Service …………………………………………………. 4-68
1,500 Hour / 9 Month Service …………………………………………………. 4-77
2,000 Hour / Yearly Service ……………………………………………………. 4-79
4,500 Hour / Biennial Service …………………………………………………. 4-86
12,000 Hour / 6 Year Service………………………………………………….. 4-87
Standard Bolt Torque Chart ……………………………………………………. 4-88
Electrical System ………………………………………………………………….. 4-89
Engine Cooling System………………………………………………………….. 4-90
Handling of Accumulator………………………………………………………… 4-93
Fuel Transfer Pump (Optional) ……………………………………………….. 4-95
Hydraulic Pressure Checks…………………………………………………….. 4-98
Long Term Storage ……………………………………………………………… 4-102
Parking Brake Adjustment ……………………………………………………. 4-103
Severe Conditions Maintenance ……………………………………………. 4-105
Tires ………………………………………………………………………………….. 4-106
Transportation …………………………………………………………………5-1
Transporting Machine ……………………………………………………………… 5-1
Lifting Machine……………………………………………………………………….. 5-5
Troubleshooting ………………………………………………………………6-1
Braking………………………………………………………………………………….. 6-1
Electrical System ……………………………………………………………………. 6-2
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-5
Steering…………………………………………………………………………………. 6-7
Travel System………………………………………………………………………… 6-8
Specification ……………………………………………………………………7-1
General Specifications …………………………………………………………….. 7-1
Working Range and Dimensions ………………………………………………. 7-4
Working Capacities …………………………………………………………………. 7-8
Approximate Weight of Workload Materials………………………………… 7-9
Index ……………………………………………………………………………….8-1

DAEWOO DOOSAN DL200-3 DL200TC-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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