Daewoo Doosan DL220-3 Wheel Loader Shop Manual 950106-00989E – PDF DOWNLOAD

Description

Daewoo Doosan DL220-3 Wheel Loader Shop Manual 950106-00989E – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan DL220-3 Wheel Loader Shop Manual 950106-00989E – PDF DOWNLOAD

Flying or Falling Objects:

• On work sites where there is a potential hazard that flying or falling objects can come in contact with operator’s cabin, select and use a guard to match operating conditions for additional operator protection.
• Working in mines, tunnels, deep pits, and loose or wet surfaces, can produce hazard of falling rocks or flying objects.
• Additional protection for operator’s cabin may be required such as a Falling Object Protective Structure (FOPS) or window guards. Contact your DOOSAN distributor for information on available protective guards.
• To prevent personnel from being struck by flying objects, keep personnel out of work area.

Personal Protective Equipment (PPE):

• Do not wear loose clothing and accessories. Secure long hair.
• These items can snag on controls or on other parts of equipment. Do not wear oily clothes. They are highly flammable.
• Do not forget that some risks to your health may not be immediately apparent. Exhaust gases and noise pollution may not be visible, but these hazards can cause disabling or permanent injuries.
• Breathing masks and/or ear protection may be required. Wear a hard hat, safety shoes, safety goggles, mask, leather gloves, earplugs and other protective equipment, as required.
• While working on machine, never use inadequate tools. They could break or slip, or they may not adequately perform intended functions.

Correction of Machine Problems:

• If any machine problems are found during operation and maintenance (noise, vibration, smell, incorrect gauges, smoke, oil leakage, etc.), or if any abnormal warming alerts are displayed on display monitor, stop the machine immediately and take the necessary corrective actions.
• Do not operate the machine until problem has been corrected.

Crushing and Cutting:

• Keep objects away from moving fan blades.
• Fan blades can throw and cut objects. Do not use a wire rope that is kinked or frayed, or a wire rope with any loss of diameter.
• Wear leather gloves when handling a wire rope. When striking a loose retainer pin, it can fly out and can cause a serious injury.
• Make sure that area is clear of personnel when striking a retainer pin.
• To avoid injury to your eyes, wear safety goggles when striking a retainer pin.
• Do not put your hand, arm or any other part of your body between movable parts.
• If going between movable parts is necessary, always position and secure work equipment so it cannot move.
• Properly support equipment before performing any work or maintenance under raised equipment.

TABLE OF CONTENTS:

Daewoo Doosan DL220-3 Wheel Loader Shop Manual 950106-00989E – PDF DOWNLOAD

Safety
Wheel Loader Safety …………………………………………………………………. SP002397
Specifications
Specification for DL220-3 …………………………………………………………… SP002768
General Maintenance
General Maintenance Instructions……………………………………………….. SP002454
Standard Torques……………………………………………………………………… SP002404
Drivetrain
Transmission and Torque Converter (ZF 4WG-160) ………………………. SP002596
Transmission Error Codes (ZF) …………………………………………………… SP002423
Axle (ZF-MT-L 3075 II) ………………………………………………………………. SP002598
Driveshaft…………………………………………………………………………………. SP002663
Brake
Service Brake …………………………………………………………………………… SP002426
Brake Supply Valve …………………………………………………………………… SP002427
Charging Block …………………………………………………………………………. SP002428
Parking Brake …………………………………………………………………………… SP002429
Brake Pedal Valve …………………………………………………………………….. SP002430
Accumulator……………………………………………………………………………… SP002464
Steering
Power Steering System ……………………………………………………………… SP002599
Priority Valve…………………………………………………………………………….. SP002600
Emergency Steering ………………………………………………………………….. SP002601
Articulation Center …………………………………………………………………….. SP002767
Counterweight…………………………………………………………………………… SP002437
Tank
Oil Tank …………………………………………………………………………………… SP002664
Fuel Tank…………………………………………………………………………………. SP002665
Hydraulics
Main Pump……………………………………………………………………………….. SP002440
Main Control Valve ……………………………………………………………………. SP002602
Load Isolation System ……………………………………………………………….. SP002603
Cooling System…………………………………………………………………………. SP002660
Pilot System……………………………………………………………………………… SP002445
Hydraulic Schematic DL200-3 / DL220-3 ……………………………………… SP002661
Electrical System
Air Conditioner………………………………………………………………………….. SP002447
Electrical System………………………………………………………………………. SP002662
Electrical Schematic DL200-3 / DL220-3………………………………………. SP002666

DAEWOO DOOSAN DL220-3 WHEEL LOADER SHOP MANUAL 950106-00989E – PDF DOWNLOAD:

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M.A