Daewoo Doosan DL220 Wheel Loader Operation & Maintenance Manual 950106-00117BE – PDF DOWNLOAD

Description

Daewoo Doosan DL220 Wheel Loader Operation & Maintenance Manual 950106-00117BE – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan DL220 Wheel Loader Operation & Maintenance Manual 950106-00117BE – PDF DOWNLOAD

Safety Rules:

• Only trained and authorized personnel can operate and maintain the machine.
• Follow all safety rules, precautions and instructions when operating or performing maintenance on the machine.
• Do not operate the machine if you are not feeling well, if you are taking medication that makes you feel sleepy, if you have been drinking, or if you are suffering from emotional problems.
• These problems will interfere with your sense of judgment in emergencies and can cause accidents.
• When working with another operator or with a person on work site traffic duty, be sure that all personnel know the nature of the work and understand all hand signals that are to be used.
• Always observe strictly any other rules related to safety.

Safety Features:

• Be sure that all guards and covers are installed in their proper position.
• Have guards and covers repaired immediately if damaged.
• Be sure that you understand the method of use of safety features such as transmission lever neutral lock and the seat belt, and use them properly.
• Never remove any safety features. Always keep them in good operating condition.
• Failure to use safety features according to the instructions in the Operation and Maintenance Manual could result in serious bodily injury.

Inside Operator’s Cabin:

• When entering the operator’s cabin, always remove all mud and oil from the soles of your shoes. I
• f you operate the accelerator and brake pedals with mud or oil stuck to your shoes, your foot may slip and this can cause a serious accident.
• Clean grease and dirt from pedals and controls. This contributes to safe operation. Cleaning also provides an opportunity to inspect equipment.
• Minor damage can be repaired or corrected before major problems result. Keep cabin floor and consoles free of tools and personal items.
• Do not stick suction pads to the window glass. Suction pads act as a lens and can cause fire.
• Do not leave lighters laying around the operator’s cabin. If the temperature inside the operator’s compartment becomes high, there is danger that the lighter may explode.
• Do not use cellular telephones inside the operator’s cabin when driving or operating the machine. There is a danger that this may lead to an unexpected accident.
• Never bring any dangerous objects such as flammable or explosive items into the operator’s cabin.
• To ensure safety, do not use the radio or music headphones when operating the machine. There is a danger that this may lead to a serious accident.
• When operating the machine, do not put your hands or head out of the window.
• When standing up from the operator’s seat, always place transmission neutral lock lever in the “LOCK” position and set pilot cutoff switch to “O” (OFF) position. If you accidentally touch the work equipment levers when they are not locked, the machine may suddenly move and cause serious injury or damage.

TABLE OF CONTENTS:

Daewoo Doosan DL220 Wheel Loader Operation & Maintenance Manual 950106-00117BE – PDF DOWNLOAD

Safety………………………………………………………………………………1-1
To the Operator of a Wheel Loader ………………………………………….. 1-1
Safety Messages ……………………………………………………………………. 1-2
Safety Decals…………………………………………………………………………. 1-4
Visibility Information ………………………………………………………………. 1-14
Unauthorized Modifications…………………………………………………….. 1-16
General Hazard Information……………………………………………………. 1-16
Before Starting Engine…………………………………………………………… 1-25
Machine Operation………………………………………………………………… 1-28
Maintenance ………………………………………………………………………… 1-36
Battery…………………………………………………………………………………. 1-46
Towing ………………………………………………………………………………… 1-48
Shipping and Transportation…………………………………………………… 1-49
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-4
Steering Console and Pedals …………………………………………………… 2-5
Front Instrument Panel ………………………………………………………….. 2-14
Right Side Switch Panel…………………………………………………………. 2-26
Various Cabin Locations ………………………………………………………… 2-41
Heater and Air Conditioner Operation………………………………………. 2-45
Stereo / CD Player (Optional) …………………………………………………. 2-50
Seat Adjustment……………………………………………………………………. 2-51
Seat Belt ……………………………………………………………………………… 2-53
Door Side Latch ……………………………………………………………………. 2-54
Arm Rest……………………………………………………………………………… 2-55
Fuse Box/Relay/Engine Emergency Stop Switch ………………………. 2-56
Operation…………………………………………………………………………3-1
Instrument Panel Control Functions…………………………………………… 3-1
New Machine Break-in Procedures …………………………………………… 3-1
Engine Start and Stop……………………………………………………………… 3-2
Machine Travel …………………………………………………………………….. 3-11
Machine Shut Down………………………………………………………………. 3-14
F/R (Forward/Reverse) Travel Control System (Optional)…………… 3-16
Additional Braking …………………………………………………………………. 3-17
Boom Raise Kick-out …………………………………………………………….. 3-18
Bucket Angle Indicator …………………………………………………………… 3-18
Boom Lower Kick-out (Optional) ……………………………………………… 3-19
Adjustment of Bucket Position Switch………………………………………. 3-19
Towing Machine……………………………………………………………………. 3-20
If Engine Stalls While Traveling ………………………………………………. 3-21
Allowable Water Depth ………………………………………………………….. 3-21
Operation Under Abnormal Conditions …………………………………….. 3-22
Inspection, Maintenance and Adjustment………………………….4-1
Basic Preventive Maintenance………………………………………………….. 4-1
Safety When Servicing…………………………………………………………….. 4-4
Preventive Maintenance ………………………………………………………… 4-12
Table of Recommended Lubricants …………………………………………. 4-14
Fluid Capacities ……………………………………………………………………. 4-19
Lubrication and Service Chart…………………………………………………. 4-20
Maintenance Intervals……………………………………………………………. 4-23
10 Hour / Daily Service ………………………………………………………….. 4-25
50 Hour / Weekly Service ………………………………………………………. 4-35
250 Hour / Monthly Service…………………………………………………….. 4-42
500 Hour / 3 Month Service ……………………………………………………. 4-51
1,000 Hour / 6 Month Service …………………………………………………. 4-57
1,500 Hour / 9 Month Service …………………………………………………. 4-69
2,000 Hour / Yearly Service ……………………………………………………. 4-70
12,000 Hour / 6 Year Service………………………………………………….. 4-76
Severe Conditions Maintenance ……………………………………………… 4-77
Bolt Torque Chart………………………………………………………………….. 4-78
Electrical System ………………………………………………………………….. 4-79
Engine Cooling System………………………………………………………….. 4-81
Handling of Accumulator………………………………………………………… 4-84
Hydraulic Pressure Checks…………………………………………………….. 4-85
Long Term Storage ……………………………………………………………….. 4-89
Parking Brake Adjustment ……………………………………………………… 4-90
Tires ……………………………………………………………………………………. 4-91
Transportation …………………………………………………………………5-1
Transporting Machine ……………………………………………………………… 5-1
Lifting Machine……………………………………………………………………….. 5-5
Troubleshooting ………………………………………………………………6-1
Braking………………………………………………………………………………….. 6-1
Electrical System ……………………………………………………………………. 6-2
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-5
Steering…………………………………………………………………………………. 6-7
Travel System………………………………………………………………………… 6-8
Specification ……………………………………………………………………7-1
General Specifications …………………………………………………………….. 7-1
Working Range and Dimensions ………………………………………………. 7-2
Working Capacities …………………………………………………………………. 7-4
Approximate Weight of Workload Materials………………………………… 7-5
Index ……………………………………………………………………………….8-1

DAEWOO DOOSAN DL220 WHEEL LOADER OPERATION & MAINTENANCE MANUAL 950106-00117BE – PDF DOWNLOAD:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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