Daewoo Doosan DL300-3 DL350-3 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

Description

Daewoo Doosan DL300-3 DL350-3 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan DL300-3 DL350-3 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

Foreword:

• This Operation and Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment.
• READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT.
• Keep this manual in the cabin so it is always available. If it is lost, order another one from your DOOSAN distributor.
• If there are any questions, contact your DOOSAN distributor.
• This manual may illustrate options and accessories not installed on your equipment.
• Any modification made without written authorization or approval from DOOSAN can create a safety hazard.
• Always replace parts with genui ne DOOSAN parts or DOOSAN authorized replacement parts.

Intended Use:

• The machine is intended to be used under normal conditions for applications described in this manual.
• If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use.
• Examples include, but are not limited: falling object guards, work lights, etc.
• Do not engage in prohibited uses as described in this manual. Contact your DOOSAN distributor for further information.

Engine:

• DL300-3 / DL350-3 has a SCANIA DC9 9.3 liter engine.
• The engine has intercooling and is fitted with common rail XPI system.
• The common rail XPI system is positioned at an angle above the pistons and is controlled by the camshaft and an engine management system (EMS).
• The cylinder head covers all cylinders. The engine has four valves per cylinder.
• The accelerator position is transferred electrically from accelerator pedal.

Electrical System:

• The machine has three control units.
• The Gauge Panel provides the operator with information and is integrated with the display unit, warning lights and instruments.
• The Vehicle Controller (for the machine) receives signals from sensors on the machine and these are transmitted to the Gauge Panel. The E-ECU controls the engine.

TABLE OF CONTENTS:

Daewoo Doosan DL300-3 DL350-3 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

Foreword …………………………………………………………………………0-1
CE Marking, EMC Directive ……………………………………………………… 0-3
Communication Equipment Installation………………………………………. 0-4
Product Plates………………………………………………………………………… 0-5
Safety Messages ……………………………………………………………………. 0-6
AEM Safety Manual
(North America Only) ………………………………………………………………. 0-7
Federal Emission Control Systems……………………………………………. 0-8
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-14
Transportation………………………………………………………………………. 1-25
Operation …………………………………………………………………………….. 1-27
Maintenance ………………………………………………………………………… 1-44
Environment and Circumstances …………………………………………….. 1-58
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-4
Steering Console and Pedals …………………………………………………… 2-5
Front Instrument Panel ………………………………………………………….. 2-16
Multifunction Gauge and Graphic Information Display………………… 2-22
Right Side Switch Panel…………………………………………………………. 2-51
Left Side Electric Steering Control Unit (Optional)……………………… 2-64
Various Cabin Locations ………………………………………………………… 2-67
Heater and Air Conditioner Operation………………………………………. 2-73
Stereo/CD Player (Optional) …………………………………………………… 2-79
Seat Adjustment W/Air Suspension (Standard) …………………………. 2-80
Seat Adjustment W/Air Suspension and Heater ………………………… 2-83
Seat Belt ……………………………………………………………………………… 2-85
Door Side Latch ……………………………………………………………………. 2-86
Arm Rest……………………………………………………………………………… 2-87
Fuse Box/Relay…………………………………………………………………….. 2-88
Wheel Chocks………………………………………………………………………. 2-91
Operation…………………………………………………………………………3-1
To Operate a New Wheel Loader ……………………………………………… 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Emission Control System……………………………………………………….. 3-16
Machine Travel …………………………………………………………………….. 3-21
If Engine Stalls While Traveling ………………………………………………. 3-24
Working in Water ………………………………………………………………….. 3-24
Towing ………………………………………………………………………………… 3-25
F/R (Forward/Reverse) Travel Control System………………………….. 3-27
Machine Shut Down………………………………………………………………. 3-28
Operation of Attachment ………………………………………………………… 3-30
Bucket Angle Indicator …………………………………………………………… 3-30
Adjustment of Bucket Position Switch………………………………………. 3-31
Operation Under Abnormal Conditions …………………………………….. 3-32
Long Term Storage ……………………………………………………………….. 3-37
Auto Grease System……………………………………………………………… 3-39
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………….. 4-7
Handling Oil, Fuel, DEF (AdBlue) Coolant………………………………… 4-10
Electrical System Maintenance……………………………………………….. 4-14
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-15
Preventive Maintenance ………………………………………………………… 4-22
Table of Recommended Lubricants …………………………………………. 4-24
Transmission Oil …………………………………………………………………… 4-27
Axle Oils………………………………………………………………………………. 4-28
Fluid Capacities ……………………………………………………………………. 4-29
Lubrication and Service Chart…………………………………………………. 4-30
Maintenance Intervals……………………………………………………………. 4-35
10 Hour / Daily Service ………………………………………………………….. 4-37
50 Hour / Weekly Service ………………………………………………………. 4-46
250 Hour / Monthly Service…………………………………………………….. 4-51
500 Hour / 3 Month Service ……………………………………………………. 4-62
1,000 Hour / 6 Month Service …………………………………………………. 4-70
1,500 Hour / 9 Month Service …………………………………………………. 4-85
2,000 Hour / Yearly Service ……………………………………………………. 4-88
12,000 Hour / 6 Year Service………………………………………………….. 4-94
Standard Bolt Torque Chart ……………………………………………………. 4-95
Electrical System ………………………………………………………………….. 4-96
Engine Cooling System………………………………………………………….. 4-97
Handling of Accumulator………………………………………………………. 4-100
Fuel Transfer Pump (Optional) ……………………………………………… 4-102
Hydraulic Pressure Checks…………………………………………………… 4-104
Long Term Storage ……………………………………………………………… 4-108
Parking Brake Adjustment ……………………………………………………. 4-109
Severe Conditions Maintenance ……………………………………………. 4-111
Tires ………………………………………………………………………………….. 4-112
Transmission Recalibration…………………………………………………… 4-115
Transportation …………………………………………………………………5-1
Transporting Machine ……………………………………………………………… 5-1
Lifting Machine……………………………………………………………………….. 5-5
Troubleshooting ………………………………………………………………6-1
Braking………………………………………………………………………………….. 6-1
Electrical System ……………………………………………………………………. 6-2
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-5
Steering…………………………………………………………………………………. 6-7
Travel System………………………………………………………………………… 6-8
Specification ……………………………………………………………………7-1
General Specifications …………………………………………………………….. 7-1
Working Range and Dimensions ………………………………………………. 7-4
Working Capacities …………………………………………………………………. 7-7
Approximate Weight of Workload Materials………………………………… 7-8
Index ……………………………………………………………………………….8-1

DAEWOO DOOSAN DL300-3 DL350-3 WHEEL LOADER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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