Daewoo Doosan DL450 Wheel Loader Operation & Maintenance Manual K1039660DE – PDF DOWNLOAD
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Daewoo Doosan DL450 Wheel Loader Operation & Maintenance Manual K1039660DE – PDF DOWNLOAD
Serial Number 5001 and Up
Description
Daewoo Doosan DL450 Wheel Loader Operation & Maintenance Manual K1039660DE – PDF DOWNLOAD
DESCRIPTION:
Daewoo Doosan DL450 Wheel Loader Operation & Maintenance Manual K1039660DE – PDF DOWNLOAD
Serial Number 5001 and Up
SAFETY DECALS:
- Safety decals without text consist of a safety sign and safety information panel.
- The safety sign panel is located at the top or left side and the safety information panel is located at the bottom or right side of the decal depending on its configuration.
- The safety sign panel uses a black triangular band and a pictorial to identify the hazard and the potential consequences of the failure to follow instructions.
- The safety information panel uses pictorials and/or prohibition signs to identify the actions necessary to avoid the hazard.
Safety Decals With Text:
- Safety decals with text consist of a signal word, pictorial and a text message panel.
- In some cases, a pictorial panel may not be part of the safety decal.
Safety Decals Without Text (No-Text):
- Safety decals without text consist of a safety sign and safety information panel.
- The safety sign panel is located at the top or left side and the safety information panel is located at the bottom or right side of the decal depending on its configuration.
- The safety sign panel uses a black triangular band and a pictorial to identify the hazard and the potential consequences of the failure to follow instructions.
- The safety information panel uses pictorials and/or prohibition signs to identify the actions necessary to avoid the hazard.
TABLE OF CONTENTS:
Daewoo Doosan DL450 Wheel Loader Operation & Maintenance Manual K1039660DE – PDF DOWNLOAD
Safety………………………………………………………………………………1-1
To the Operator of a DOOSAN Wheel Loader…………………………….. 1-1
Safety Messages ……………………………………………………………………. 1-2
Safety Decals…………………………………………………………………………. 1-4
Visibility Information ………………………………………………………………. 1-14
Unauthorized Modifications…………………………………………………….. 1-16
General Hazard Information……………………………………………………. 1-16
Before Starting Engine…………………………………………………………… 1-24
Machine Operation………………………………………………………………… 1-27
Maintenance ………………………………………………………………………… 1-35
Battery…………………………………………………………………………………. 1-45
Towing ………………………………………………………………………………… 1-47
Shipping and Transportation…………………………………………………… 1-48
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-4
Steering Console and Pedals …………………………………………………… 2-5
Front Instrument Panel ………………………………………………………….. 2-14
Right Side Switch Panel…………………………………………………………. 2-26
Various Cabin Locations ………………………………………………………… 2-39
Heater and Air Conditioner Operation………………………………………. 2-43
Stereo / CD Player (Optional) …………………………………………………. 2-48
Seat Adjustment (Standard)……………………………………………………. 2-49
Seat Adjustment (Optional)…………………………………………………….. 2-51
Seat Belt ……………………………………………………………………………… 2-53
Door side latch ……………………………………………………………………… 2-54
Arm Rest……………………………………………………………………………… 2-55
Fuse Box / Relay…………………………………………………………………… 2-56
Operation…………………………………………………………………………3-1
Instrument Panel Control Functions…………………………………………… 3-1
New Machine Break-in Procedures …………………………………………… 3-1
Engine Start and Stop……………………………………………………………… 3-2
Machine Travel …………………………………………………………………….. 3-11
Machine Shut Down………………………………………………………………. 3-14
F/R (Forward/Reverse) Travel Control System………………………….. 3-16
Additional Braking …………………………………………………………………. 3-17
Boom Raise Kick-out …………………………………………………………….. 3-18
Bucket Angle Indicator …………………………………………………………… 3-18
Boom Lower Kick-out (Optional) ……………………………………………… 3-19
Adjustment of Bucket Position Switch………………………………………. 3-19
Towing Machine……………………………………………………………………. 3-20
If Engine Stalls While Traveling ………………………………………………. 3-21
Allowable Water Depth ………………………………………………………….. 3-21
Operation Under Abnormal Conditions …………………………………….. 3-22
Inspection, Maintenance and Adjustment………………………….4-1
Basic Preventive Maintenance………………………………………………….. 4-1
Safety When Servicing…………………………………………………………….. 4-4
Preventive Maintenance ………………………………………………………… 4-12
Table of Recommended Lubricants …………………………………………. 4-14
Axle Oils………………………………………………………………………………. 4-17
Fluid Capacities ……………………………………………………………………. 4-18
Lubrication and Service Chart…………………………………………………. 4-19
Maintenance Intervals……………………………………………………………. 4-22
10 Hour / Daily Service ………………………………………………………….. 4-24
50 Hour / Weekly Service ………………………………………………………. 4-34
250 Hour / Monthly Service…………………………………………………….. 4-42
500 Hour / 3 Month Service ……………………………………………………. 4-51
1,000 Hour / 6 Month Service …………………………………………………. 4-65
1,500 Hour / 9 Month Service …………………………………………………. 4-74
2,000 Hour / Yearly Service ……………………………………………………. 4-76
12,000 Hour / 6 Year Service………………………………………………….. 4-83
Bolt Torque Chart………………………………………………………………….. 4-84
Electrical System ………………………………………………………………….. 4-85
Engine Cooling System………………………………………………………….. 4-87
Handling of Accumulator………………………………………………………… 4-90
Hydraulic Pressure Checks…………………………………………………….. 4-91
Long Term Storage ……………………………………………………………….. 4-97
Parking Brake Adjustment ……………………………………………………… 4-98
Severe Conditions Maintenance ……………………………………………. 4-100
Tires ………………………………………………………………………………….. 4-101
Transportation …………………………………………………………………5-1
Transporting Machine ……………………………………………………………… 5-1
Lifting Machine……………………………………………………………………….. 5-5
Troubleshooting ………………………………………………………………6-1
Braking………………………………………………………………………………….. 6-1
Electrical System ……………………………………………………………………. 6-2
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-5
Steering…………………………………………………………………………………. 6-7
Travel System………………………………………………………………………… 6-8
Specification ……………………………………………………………………7-1
General Specifications …………………………………………………………….. 7-1
Working Range and Dimensions ………………………………………………. 7-2
Working Capacities …………………………………………………………………. 7-4
Approximate Weight of Workload Materials………………………………… 7-5
Index ……………………………………………………………………………….8-1
DAEWOO DOOSAN DL450 WHEEL LOADER OPERATION & MAINTENANCE MANUAL K1039660DE – PDF DOWNLOAD:
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